Chemical Vapor Deposition Growth, Optical, and Thermal Characterization of Vertically Aligned Single-Walled Carbon Nanotubes

2012 ◽  
Vol 134 (5) ◽  
Author(s):  
Shigeo Maruyama ◽  
Rong Xiang

Vertically aligned single-walled carbon nanotubes (VA-SWNTs) is expected to be an extra-ordinal material for various optical, electrical, energy, and thermal devices. The recent progress in growth control and characterization techniques will be discussed. The chemical vapor deposition (CVD) growth mechanism of VA-SWNTs is studied based on the in situ growth monitoring by laser absorption during CVD. The growth curves are characterized by an exponential decay of the growth rate from the initial rate determined by ethanol pressure. The initial growth rate and decay of it are discussed with carbon over-coat on metal catalysts and gas phase thermal decomposition of precursor ethanol. For the precisely patterned growth of SWNTs, we recently propose a surface-energy-difference driven selective deposition of catalyst for localized growth of SWNTs. For a self-assembled monolayer (SAM) patterned Si surface, catalyst particles deposit and SWNTs grow only on the hydrophilic regions. The proposed all-liquid-based approach possesses significant advantages in scalability and resolution over state-of-the-art techniques, which we believe can greatly advance the fabrication of nanodevices using high-quality as-grown SWNTs. The optical characterization of the VA-SWNT film using polarized absorption, polarized Raman, and photoluminescence spectroscopy will be discussed. Laser-excitation of a vertically aligned film from top means that each nanotube is excited perpendicular to its axis. Because of this predominant perpendicular excitation, interesting cross-polarized absorption and confusing and practically important Raman features are observed. The extremely high and peculiar thermal conductivity of single-walled carbon nanotubes has been explored by nonequilibrium molecular dynamics simulation approaches. The thermal properties of the vertically aligned film and composite materials are studied by several experimental techniques and Monte Carlo simulations based on molecular dynamics inputs of thermal conductivity and thermal boundary resistance. Current understanding of thermal properties of the film is discussed.

Author(s):  
Shigeo Maruyama ◽  
Rong Xiang

Vertically aligned single-walled carbon nanotubes (VA-SWNTs) is expected to be an extra-ordinal material for various optical, electrical, energy, and thermal devices. The recent progress in growth control and characterization techniques will be discussed. The CVD growth mechanism of VA-SWNTs is discussed based on the in-situ growth monitoring by laser absorption during CVD. The growth curves are characterized by an exponential decay of the growth rate from the initial rate determined by ethanol pressure. The initial growth rate and decay of it are discussed with carbon over-coat on metal catalysts and gas phase thermal decomposition of precursor ethanol. For the precisely patterned growth of SWNTs, we recently propose a surface-energy-difference driven selective deposition of catalyst for localized growth of SWNTs. For a self assembled monolayer (SAM) patterned Si surface, catalyst particles deposit and SWNTs grow only on the hydrophilic regions. The proposed all-liquid-based approach possesses significant advantages in scalability and resolution over state-to-the-art techniques, which we believe can greatly advance the fabrication of nano-devices using high-quality as-grown SWNTs. The optical characterization of the VA-SWNT film using polarized absorption, polarized Raman, and photoluminescence spectroscopy will be discussed. Laser-excitation of a vertically aligned film from top means that each nanotube is excited perpendicular to its axis. Because of this predominant perpendicular excitation, interesting cross-polarized absorption and confusing and practically important Raman features are observed. The extremely high and peculiar thermal conductivity of single-walled carbon nanotubes has been explored by non-equilibrium molecular dynamics simulation approaches. The thermal properties of the vertically aligned film and composite materials are studied by several experimental techniques and Monte Carlo simulations based on molecular dynamics inputs of thermal conductivity and thermal boundary resistance. Current understanding of thermal properties of the film is discussed.


Author(s):  
Hatem Abuhimd ◽  
Abe Zeid ◽  
Yung Joon Jung ◽  
Sagar Kamarthi

Carbon nanotubes (CNTs) have received much attention from both the scientific and industrial communities due to their structural properties and unique morphology. There has also been growing interest in vertically aligned single walled carbon nanotubes (VA-SWNTs) because of their suitability for building devices such as solar cells and nanomembrane. Various methods including chemical vapor deposition (CVD) have been developed for growing VA-SWNTs. Among them is alcohol catalytic CVD which is well known for its economic viability, comprehensive substrates selectivity and good yield of VA-SWNTs. This work studies the length assurance of VA-SWNTs growth by an experimental design and an artificial neural network (ANN) metamodel. Process analysis shows that the interaction between gas flow rate and growth time are the most significant input factors. In addition, with high probability flow rate less than 150 sccm and a growth time of 20 minutes are suitable for the repeatability of medium length VA-SWNTs.


Author(s):  
Hatem Abuhimd ◽  
Abe Zeid ◽  
Yung Joon Jung ◽  
Sagar Kamarthi

Carbon nanotubes (CNTs) have received much attention from both the scientific and industrial communities due to their structural properties and unique morphology. There has also been growing interest in vertically aligned single walled carbon nanotubes (VA-SWNTs) because of their suitability for building devices such as hydrogen storage and super capacitors. Various methods including chemical vapor deposition (CVD) have been developed for growing VA-SWNTs. Among them is alcohol catalytic CVD which is well known for its economic viability, comprehensive substrates selectivity and good yield of VA-SWNTs. In order to fully understand the growth mechanism of those CNTs, an examination of the role of inputs like hydrocarbon flow rate, reaction time, chamber temperature, and pressure is essential. This work studies the controllability of VA-SWNTs growth by a hybrid process model of an experimental design and an artificial neural network (ANN). Process analysis shows that CVD pressure and temperature are the most significant input factors. In addition, interactions and response surface plots confirm these results and add that higher temperature and pressure will yield VA-SWNTs with high probability.


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