Discrete Loading Ring-Core Method for Nonuniform In-Plane Residual Stress Analysis in Micro Area

2018 ◽  
Vol 85 (9) ◽  
Author(s):  
Peng Jin ◽  
Xide Li

The ring-core method is often used in residual stress analysis. It is applied to macro- and microscale stress analysis and has a unique advantage of releasing the residual stress across the core instead of at a single point, which makes it possible to measure an uneven residual stress field within a limited area, especially when the area is too small to be measured by other techniques. We developed a new layer-by-layer stress analysis method based on the ring-core method to retrieve the uneven in-plane stress, in which a nonuniform load that surrounds the core is approximated by discrete loading and then used to reveal the stress distribution within the core. The displacement–stress relationship is calibrated through finite element simulation. Because of the difficulty of preparing a standard specimen with an accurate high-gradient in-plane field stress in an area of several micrometers, the performance of the method was tested by a finite element simulation experiment. Good matches were achieved when comparing the calculated stress fields and the stress fields in the simulation experiments, including the biaxial, uniaxial and high-gradient cases. The method was applied to a piece of superconductor stand with a highly nonuniform stress by using a 4 μm-diameter-area ring core cut with focused ion beam.

1996 ◽  
Vol 118 (2) ◽  
pp. 224-228 ◽  
Author(s):  
A. Ajovalasit ◽  
G. Petrucci ◽  
B. Zuccarello

This paper considers residual stress analysis using the ring-core method. In particular, the so-called integral equation method is applied to evaluate nonuniform residual stress fields. The proposed method overcomes typical drawbacks of the incremental strain method which lead to incorrect results for strongly varying stress fields. The experimental results obtained with a specimen subjected to a bending load confirm the theoretical predictions.


2017 ◽  
Vol 24 (2) ◽  
pp. 1179-1187 ◽  
Author(s):  
Mohd Amir Zulkefli ◽  
Mohd Ambri Mohamed ◽  
Kim S. Siow ◽  
Burhanuddin Yeop Majlis ◽  
Jothiramalingam Kulothungan ◽  
...  

1992 ◽  
Vol 114 (4) ◽  
pp. 441-451 ◽  
Author(s):  
S. Brown ◽  
H. Song

Current simulations of welding distortion and residual stress have considered only the local weld zone. A large elastic structure surrounding a weld, however, can couple with the welding operation to produce a final weld state much different from that resulting when a smaller structure is welded. The effect of this coupling between structure and weld has the potential of dominating the final weld distortion and residual stress state. This paper employs both two-and three-dimensional finite element models of a circular cylinder and stiffening ring structure to investigate the interaction of a large structure on weld parameters such as weld gap clearance (fitup) and fixturing. The finite element simulation considers the full thermo-mechanical problem, uncoupling the thermal from the mechanical analysis. The thermal analysis uses temperature-dependent material properties, including latent heat and nonlinear heat convection and radiation boundary conditions. The mechanical analysis uses a thermal-elastic-plastic constitutive model and an element “birth” procedure to simulate the deposition of weld material. The effect of variations of weld gap clearance, fixture positions, and fixture types on residual stress states and distortion are examined. The results of these analyses indicate that this coupling effect with the surrounding structure should be included in numerical simulations of welding processes, and that full three-dimensional models are essential in predicting welding distortion. Elastic coupling with the surrounding structure, weld fitup, and fixturing are found to control residual stresses, creating substantial variations in highest principal and hydrostatic stresses in the weld region. The position and type of fixture are shown to be primary determinants of weld distortion.


2012 ◽  
Vol 2012.61 (0) ◽  
pp. _715-1_-_715-2_
Author(s):  
Nobuaki Nakamura ◽  
Yoshihisa Sakaida ◽  
Hajime Yoshida ◽  
Yuji Sano

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