Investigation on Heat Transfer Performance and Flow Resistance Characteristics in Finned-Tube Heat Exchangers With Different Vortex Generator Positions

2019 ◽  
Vol 141 (9) ◽  
Author(s):  
Wang Qiang ◽  
Qian Zuoqin ◽  
Cheng Junlin ◽  
Ren Jie ◽  
Huang Weilong

The numerical simulation was carried out to investigate mechanism of the heat transfer enhancement in the fin-and-tube heat exchangers. As known, the vortex generators (VGs) were widely used to improve the thermal performance with bad flow resistance characteristics and led to bad comprehensive performance. This paper aims to expound the mechanism of thermal hydraulic characteristics and explore the effect of VGs position on the comprehensive performance. Three types of fins (type 1, type 2, and type 3) were discussed in this paper. The j factor, f factor, and performance evaluation (PEC) of three types of VGs in different positions were discussed and compared. Based on the numerical results, a detailed description of the effect of three types of VGs on the heat transfer performance and flow resistance characteristics was presented at different Reynolds number in the range between 1300 and 2000. In addition, local velocity distribution, local temperature distribution, and local pressure drop distribution were analyzed and discussed. And the effect of VG angle on the thermal performance and flow resistance was presented. It can be concluded that the main heat transfer occurred in the region before the tube, and the wake region behind the tube was harmful to improve the thermal performance and reduce the flow resistance. Besides, VG in the wake region was obviously beneficial to the enhancement of the thermal performance with less energy loss.


2019 ◽  
Vol 23 (4) ◽  
pp. 2429-2436
Author(s):  
Fengye Yang ◽  
Guanghui Zhou ◽  
Pengfei Zhao ◽  
Enhai Liu ◽  
Haijun Li ◽  
...  

The influence of the louver fin?s structure on the heat transfer performance of a parallel flow gas cooler is studied, and a 3-D model for an elliptical louver fin is simulated for analysis of the heat transfer and flow resistance characteristics of the fin. The micro-channel structure of the fin is optimized to give the best comprehensive performance evaluation by suitable choice of fin?s thickness and the space between the adjacent louvers for given range of Reynolds number.



Author(s):  
Raffaele L. Amalfi ◽  
Todd Salamon ◽  
Filippo Cataldo ◽  
Jackson B. Marcinichen ◽  
John R. Thome

Abstract The present study is focused on the experimental characterization of two-phase heat transfer performance and pressure drops within an ultra-compact heat exchanger (UCHE) suitable for electronics cooling applications. The UCHE is composed of a double-side-copper finned plate with an optimized geometry that enhances the heat transfer performance and flow stability, while minimizing the pressure drops. These features make the UCHE the ideal component for thermosyphon cooling systems, where low pressure drops are required to achieve high passive flow circulation rates and thus achieve high critical heat flux values. The UCHE's thermal-hydraulic performance is first evaluated in a pump-driven system at the Laboratory of Heat and Mass Transfer (LTCM-EPFL), where experiments include many configurations and operating conditions. Then, the UCHE is installed and tested as the condenser of a thermosyphon loop that rejects heat to a pumped refrigerant system at Nokia Bell Labs, in which both sides operate with refrigerants in phase change (condensation-to-boiling). Experimental results demonstrate high thermal performance with a maximum heat dissipation density of 5455 (kW/m3/K), which is significantly larger than conventional air-cooled heat exchangers and liquid-cooled small pressing depth brazed plate heat exchangers. Finally, a thermal performance analysis is presented that provides guidelines in terms of heat density dissipations at the server- and rack-level when using passive two-phase cooling.



Author(s):  
Bing Li ◽  
Samuel D. Marshall ◽  
Rerngchai Arayanarakool ◽  
Lakshmi Balasubramaniam ◽  
Poh Seng Lee ◽  
...  

Microchannel heat exchangers have become widely employed in modern systems, found within aerospace applications, waste heat recovery, water treatment processes, air conditioning, biomedical treatments and various industrial process applications. The microchannels increase the ratio of heat transfer surface to volume, thus improving the heat transfer performance significantly whilst reducing the overall weight and size. Moreover, by utilizing secondary flow from Dean Vortices induced by curved microfluidic channels, the fluid flow and heat transfer performance can be enhanced even further beyond conventional straight channels. However, since pressure drops found in microchannels are often quite high, channel lengths must be kept relatively short to balance the friction loss and energy consumption. Due to this, the developing region length at the microchannel entrance area has a greater impact than for macroscale channels, in terms of hydrodynamic and thermal performance over the remaining full developed region. The thermo-hydraulic design for heat transfer microchannel surfaces is strongly dependent on several dimensionless performance indicators, namely Nusselt number ‘Nu’ for heat transfer, and Poiseuille number ‘Po’, which is the product of Fanning friction factor ‘f’ and Reynolds number ‘Re’. These parameters are used to characterize and optimize the performance of microchannel surfaces and heat exchangers in general, also can be used to determine both the thermal and hydraulic developing region lengths at the channel entrance area. Whilst many such studies exist for theoretical analysis and experimental verifications, currently there is little literature on the developing region lengths and impacts researched through the method of Computational Fluid Dynamics (CFD). As such, this paper identifies and explores via quantitative analysis the hydraulic and thermal performance changes created by the relevant developing region lengths at the entrance area of spiral microchannels, as well as determinations and comparisons of these effects over straight channels. The numerical results, generated via COMSOL Multiphysics and contrasted with previous literature on the subject, also compared with the effect of the developing region on the effectiveness and efficiency of both spiral and straight microchannels, finding an improved heat transfer performance but an increased impact of hydraulic friction as well for spiral channels against straight counterpart. Furthermore, significant differences between thermal developing region length and hydraulic developing region length can be observed throughout, which illustrates high challenge and the need for compromise in microchannel design. In this way, implications for the configuration and design of industrial microchannels and micro heat exchangers are self-evident. All the key factors given in this paper are dimensionless, and thus the generated results can be utilized for a variety of flow conditions. Hence, this work should permit an increased understanding for and boost the curved microchannel and micro heat exchanger designs subsequently, through reducing the required numbers of tests and experiments and expediting the development for similar applications followed.





2001 ◽  
Vol 67 (658) ◽  
pp. 1451-1458 ◽  
Author(s):  
Hidefumi ARAKI ◽  
Mitsugu NAKABARU ◽  
Kooichi CHINO


2013 ◽  
Vol 832 ◽  
pp. 160-165 ◽  
Author(s):  
Mohammad Alam Khairul ◽  
Rahman Saidur ◽  
Altab Hossain ◽  
Mohammad Abdul Alim ◽  
Islam Mohammed Mahbubul

Helically coiled heat exchangers are globally used in various industrial applications for their high heat transfer performance and compact size. Nanofluids can provide excellent thermal performance of this type of heat exchangers. In the present study, the effect of different nanofluids on the heat transfer performance in a helically coiled heat exchanger is examined. Four different types of nanofluids CuO/water, Al2O3/water, SiO2/water, and ZnO/water with volume fractions 1 vol.% to 4 vol.% was used throughout this analysis and volume flow rate was remained constant at 3 LPM. Results show that the heat transfer coefficient is high for higher particle volume concentration of CuO/water, Al2O3/water and ZnO/water nanofluids, while the values of the friction factor and pressure drop significantly increase with the increase of nanoparticle volume concentration. On the contrary, low heat transfer coefficient was found in higher concentration of SiO2/water nanofluids. The highest enhancement of heat transfer coefficient and lowest friction factor occurred for CuO/water nanofluids among the four nanofluids. However, highest friction factor and lowest heat transfer coefficient were found for SiO2/water nanofluids. The results reveal that, CuO/water nanofluids indicate significant heat transfer performance for helically coiled heat exchanger systems though this nanofluids exhibits higher pressure drop.



Author(s):  
F. Sun ◽  
H. Li ◽  
J. Drummond ◽  
G.-X. Wang

Bayonet tubes, simple refluent heat exchangers, are widely used to heat or cool a media when the heating/cooling agent is readily accessible from one side only. Many studies have been conducted to evaluate the heat transfer performance of bayonet tubes. The majority of these studies focus on the heat transfer in the annular section and little on the end surface. This paper presents a numerical simulation of the laminar flow and heat transfer in a bayonet tube. The simulation is first validated by the experimental data in the literature. The flow and heat transfer in bayonet tubes are then investigated with both flat and curved end surfaces. Both local and average Nusselt number on the end surfaces are calculated under various Re and geometry conditions. Effect of the end surface curvature is studied by comparing the performances of the flat and curved ended bayonet tubes.



Author(s):  
Raffaele L. Amalfi ◽  
Todd Salamon ◽  
Filippo Cataldo ◽  
Jackson B. Marcinichen ◽  
John R. Thome

Abstract The present study is focused on the experimental characterization of two-phase heat transfer performance and pressure drops within an ultra-compact heat exchanger (UCHE) suitable for electronics cooling applications. In this specific work, the UCHE prototype is anticipated to be a critical component for realizing a new passive two-phase cooling technology for high-power server racks, as it is more compact and lighter weight than conventional heat exchangers. This technology makes use of a novel combination of thermosyphon loops, at the server-level and rack-level, to passively cool an entire rack. In the proposed two-phase cooling technology, a smaller form factor UCHE is used to transfer heat from the server-level thermosyphon cooling loop to the rack-level thermosyphon cooling loop, while a larger form factor UCHE is used to reject the total heat from the server rack into the facility-level cooling loop. The UCHE is composed of a double-side-copper finned plate enclosed in a stainless steel enclosure. The geometry of the fins and channels on both sides are optimized to enhance the heat transfer performance and flow stability, while minimizing the pressure drops. These features make the UCHE the ideal component for thermosyphon cooling systems, where low pressure drops are required to achieve high passive flow circulation rates and thus achieve high critical heat flux values. The UCHE’s thermal-hydraulic performance is first evaluated in a pump-driven system at the Laboratory of Heat and Mass Transfer (LTCM-EPFL), where experiments include many configurations and operating conditions. Then, the UCHE is installed and tested as the condenser of a thermosyphon loop that rejects heat to a pumped refrigerant system at Nokia Bell Labs, in which both sides operate with refrigerants in phase change (condensation-to-boiling). Experimental results demonstrate high thermal performance with a maximum heat dissipation density of 5455 (kW/m3/K), which is significantly larger than conventional air-cooled heat exchangers and liquid-cooled small pressing depth brazed plate heat exchangers. Finally, a thermal performance analysis is presented that provides guidelines in terms of heat density dissipations at the server- and rack-level when using passive two-phase cooling.



Sign in / Sign up

Export Citation Format

Share Document