ACOUSTIC RESONANCE IN AN AXIAL MULTISTAGE COMPRESSOR LEADING TO NON-SYNCHRONOUS BLADE VIBRATION

2021 ◽  
pp. 1-12
Author(s):  
Anne Lise Fiquet ◽  
Stephane Aubert ◽  
Christoph Brandstetter ◽  
Nicolas Buffaz ◽  
Agathe Vercoutter

Abstract Significant non-synchronous blade vibrations (NSV) have been observed in an experimental three-stage high-speed compressor at part-speed conditions. High amplitude acoustic modes, propagating around the circumference and originating in the highly loaded Stage-3 have been observed in coherence with the structural vibration mode. In order to understand the occurring phenomena, a detailed numerical study has been carried out to reproduce the mechanism. Unsteady full annulus RANS simulations of the whole setup have been performed using the solver elsA. The results revealed the development of propagating acoustic modes which are partially trapped in the annulus and are in resonance with an aerodynamic disturbance in Rotor-3. The aerodynamic disturbance is identified as an unsteady separation of the blade boundary layer in Rotor-3. The results indicate that the frequency and phase of the separation adapt to match those of the acoustic wave, and are therefore governed by acoustic propagation conditions. Furthermore, the simulations clearly show the modulation of the propagating wave with the rotor blades, leading to a change of circumferential wave numbers while passing the blade row. To analyze if the effect is self-induced by the blade vibration, a non-coherent structural mode has been imposed in the simulations. Even at high vibration amplitude the formerly observed acoustic mode did not change its circumferential wave number. This phenomenon is highly relevant to modern compressor designs as observed in the presented experiments.

Author(s):  
Anne-Lise Fiquet ◽  
Agathe Vercoutter ◽  
Nicolas Buffaz ◽  
Stéphane Aubert ◽  
Christoph Brandstetter

Abstract Significant non-synchronous blade vibrations (NSV) have been observed in an experimental three-stage high-speed compressor at part-speed conditions. High amplitude acoustic modes, propagating around the circumference and originating in the highly loaded Stage-3 have been observed in coherence with the structural vibration mode. In order to understand the occurring phenomena, a detailed numerical study has been carried out to reproduce the mechanism. Unsteady full annulus RANS simulations of the whole setup have been performed using the solver elsA. The results revealed the development of propagating acoustic modes which are partially trapped in the annulus and are in resonance with an aerodynamic disturbance in Rotor-3. The aerodynamic disturbance is identified as an unsteady separation of the blade boundary layer in Rotor-3. The results indicate that the frequency and phase of the separation adapt to match those of the acoustic wave, and are therefore governed by acoustic propagation conditions. Furthermore, the simulations clearly show the modulation of the propagating wave with the rotor blades, leading to a change of circumferential wave numbers while passing the blade row. To analyze if the effect is self-induced by the blade vibration, a noncoherent structural mode has been imposed in the simulations. Even at high vibration amplitude the formerly observed acoustic mode did not change its circumferential wave number. This phenomenon is highly relevant to modern compressor designs, since the appearance of the axially propagating acoustic waves can excite blade vibrations if they coincide with a structural eigenmode, as observed in the presented experiments.


Author(s):  
Jean-Francois Bourgouin ◽  
Daniel Durox ◽  
Jonas P. Moeck ◽  
Thierry Schuller ◽  
Sébastien Candel

Annular combustors may give rise to various types of combustion instabilities. Some of the resulting oscillations coupled by transverse acoustic modes are commonly observed in practice and their suppression or reduction is an important issue which needs to be considered. The present study is carried out in a system comprising an annular plenum feeding 16 swirling injectors confined by two cylindrical quartz tubes opened to the atmosphere. Calculations based on a Helmholtz solver provide a suitable estimate of frequencies observed experimentally and reveal the modal structure corresponding to the longitudinal and transverse oscillations. High speed images obtained under reactive conditions are then processed to extract the structure of heat release rate perturbations and match this structure with that of the coupling acoustic mode. It is found that the transverse instability is coupled by a first azimuthal mode which is characterized by a time varying spin ratio. This index gives the respective levels of rotating components in the azimuthal mode. Another instability arising at a lower frequency is coupled by a longitudinal acoustic mode giving rise to high-amplitude oscillations in heat release rate in which most of the flames (but not all) are synchronized and in phase with the pressure perturbation.


2016 ◽  
Vol 139 (1) ◽  
Author(s):  
Daniel Möller ◽  
Maximilian Jüngst ◽  
Felix Holzinger ◽  
Christoph Brandstetter ◽  
Heinz-Peter Schiffer ◽  
...  

This paper presents a numerical study on blade vibration for the transonic compressor rig at the Technische Universität Darmstadt (TUD), Darmstadt, Germany. The vibration was experimentally observed for the second eigenmode of the rotor blades at nonsynchronous frequencies and is simulated for two rotational speeds using a time-linearized approach. The numerical simulation results are in close agreement with the experiment in both cases. The vibration phenomenon shows similarities to flutter. Numerical simulations and comparison with the experimental observations showed that vibrations occur near the compressor stability limit due to interaction of the blade movement with a pressure fluctuation pattern originating from the tip clearance flow. The tip clearance flow pattern travels in the backward direction, seen from the rotating frame of reference, and causes a forward traveling structural vibration pattern with the same phase difference between blades. When decreasing the rotor tip gap size, the mechanism causing the vibration is alleviated.


Author(s):  
Frank Kushner

Two significant causes of noise related to cavities are direct and indirect flow induced turbulence/vortex shedding mechanisms. Examples of induced noise can be found in many applications of both closed-flow and open-flow cavities — some with resonance of acoustic modes. An example is a flow valve with a cavity where flow along the cavity gives pulsations either trapped within the valve or exciting downstream piping acoustic modes. There are passive methods of mitigation besides detuning such as modification of the entrance to the cavity, blockage, and use of Helmholtz resonators. Natural frequencies of cavity acoustic modes can be irregular, but for many such as with circular, square, rectangular or axisymmetric shapes can give symmetry of modes. An example is a cavity at the sides of rotating disks, where transverse symmetrical modes having circular and diametric patterns are similar to structural vibratory modes for bladed disks. In the last decade it has been documented that for centrifugal compressors blade passing acoustic pressure pulsation due to Tyler-Sofrin spinning modes can add to alternating stress from non-uniform flow excitation, such as from stator wakes. Cavity acoustic mode excitation then has been termed “triple coincidence” or “triple crossing”, explaining rare documented impeller fatigue failures and likely a reason, at least partially, for some unexplained failures. A novel method described herein is to treat these and similar cavities as fluid-filled disks, then utilize or add blade-like elements within the cavities. The method described (patent application, PCT US1820880) to reduce response of these cavities is to intentionally mistune the elements as has been documented for bladed disk modes. Other applications of this method are possible for many other mechanisms. These modification(s) can alleviate concern for any mechanism having structural vibration excitation acoustically and/or for environmental noise issues.


1997 ◽  
Vol 119 (1) ◽  
pp. 85-93 ◽  
Author(s):  
K. C. Hall ◽  
P. D. Silkowski

In this paper, we present an analysis of the unsteady aerodynamic response of cascades due to incident gusts (the forced response problem) or blade vibration (the flutter problem) when the cascade is part of a multistage fan, compressor, or turbine. Most current unsteady aerodynamic models assume the cascade to be isolated in an infinitely long duct. This assumption, however, neglects the potentially important influence of neighboring blade rows. We present an elegant and computationally efficient method to model these neighboring blade row effects. In the present method, we model the unsteady aerodynamic response due to so-called spinning modes (pressure and vorticity waves), with each mode corresponding to a different circumferential wave number and frequency. Then, for each mode, we compute the reflection and transmission coefficients for each blade row. These coefficients can be obtained from any of the currently available unsteady linearized aerodynamic models of isolated cascades. A set of linear equations is then constructed that couples together the various spinning modes, and the linear equations are solved via LU decomposition. Numerical results are presented for both the gust response and blade vibration problems. To validate our model, we compare our results to other analytical models, and to a multistage vortex lattice model. We show that the effect of neighboring blade rows on the aerodynamic damping of vibrating cascades is significant, but nevertheless can be modeled with a small number of modes.


Author(s):  
Bernd Hellmich ◽  
Joerg Seume

Non-harmonic acoustic resonance was detected in the static pressure and sound signals in a four-stage high-speed axial compressor when the compressor was operating close to the surge limit. Based on prior research reported in the literature and measurements of the resonance frequency, Mach number of the mean flow, and the axial and circumferential phase shift of the pressure signal during resonance it is shown that the acoustic resonance is an axial standing wave of a spinning acoustic mode with three periods around the circumference of the compressor. This phenomenon occurs only if the aerodynamic load in the compressor is high, because the mode needs a high circumferential Mach number for resonance conditions. Mathematics of existing analyses of acoustic resonances in turbomachinery are complex and have therefore rarely resulted in published examples of good agreement with real engine data. The present paper provides suitable, physically based simplifications of the existing mathematical models which are applicable for modes with circumferential wavelengths of more than two blade pitches and resonance frequencies considerably higher than the rotor speed.


Author(s):  
Kenneth C. Hall ◽  
Peter D. Silkowski

In this paper, we present an analysis of the unsteady aerodynamic response of cascades due to incident gusts (the forced response problem) or blade vibration (the flutter problem) when the cascade is part of a multistage fan, compressor, or turbine. Most current unsteady aerodynamic models assume the cascade to be isolated in an infinitely long duct. This assumption, however, neglects the potentially important influence of neighboring blade rows. We present an elegant and computationally efficient method to model these neighboring blade row effects. In the present method, we model the unsteady aerodynamic response due to so-called spinning modes (pressure and vorticity waves), with each mode corresponding to a different circumferential wave number and frequency. Then, for each mode, we compute the reflection and transmission coefficients for each blade row. These coefficients can be obtained from any of the currently available unsteady linearized aerodynamic models of isolated cascades. A set of linear equations is then constructed that couples together the various spinning modes, and the linear equations are solved via LU decomposition. Numerical results are presented for both the gust response and blade vibration problems. To validate our model, we compare our results to other analytical models, and to a multistage vortex lattice model. We show that the effect of neighboring blade rows on the aerodynamic damping of vibrating cascades is significant, but nevertheless can be modeled with a small number of modes.


2019 ◽  
Vol 141 (10) ◽  
Author(s):  
Anne-Lise Fiquet ◽  
Christoph Brandstetter ◽  
Stéphane Aubert ◽  
Mickael Philit

Abstract Non-engine order rotor blade vibration is an aeroelastic phenomenon of major interest for compressor designers resulting from excitation of rotor blade modes through aerodynamic instabilities. Indicators for a comparable type of instability, caused by propagating acoustic modes, have been observed in an experimental multistage high-speed compressor by Safran Helicopter Engines. It is intended to understand the cause of these instabilities by combining experimental data and numerical simulations. Unsteady pressure measurements were carried out by case-mounted and stator-mounted transducers. Rotor tip-timing and magnet-coil sensor systems were installed to measure the blade vibrations. Experimental results show non-engine order signatures in the unsteady pressure signal coherent to the shifted frequency of blade vibrations. In the present paper, the waveform of these oscillations is analyzed in detail, showing a dominant propagating acoustic mode interacting with vibrations of rotor 2. The root cause for the non-synchronous oscillations is identified as an acoustic mode that is cutoff downstream of rotor 3. During the test, the mode changes its frequency and circumferential order, affecting the amplitude of associated blade vibrations.


2008 ◽  
Vol 130 (3) ◽  
Author(s):  
Bernd Hellmich ◽  
Joerg R. Seume

Nonharmonic acoustic resonance was detected in the static pressure and sound signals in a four-stage high-speed axial compressor when the compressor was operating close to the surge limit. Based on prior research reported in the literature and measurements of the resonance frequency, Mach number of the mean flow, and the axial and circumferential phase shifts of the pressure signal during resonance, it is shown that the acoustic resonance is an axial standing wave of a spinning acoustic mode with three periods around the circumference of the compressor. This phenomenon occurs only if the aerodynamic load in the compressor is high, because the mode needs a high circumferential Mach number for resonance conditions. Mathematics of existing analyses of acoustic resonances in turbomachinery complex and have therefore rarely resulted in published examples of good agreement with real engine data. The present paper provides suitable, physically based simplifications of the existing mathematical models which are applicable for modes with circumferential wavelengths of more than two blade pitches and resonance frequencies considerably higher than the rotor speed.


2020 ◽  
Vol 10 (14) ◽  
pp. 4936
Author(s):  
Pingping Jia ◽  
Hong Zhao ◽  
Yuwei Qin

A high-speed, high-resolution swept-source optical coherence tomography (SS-OCT) is presented for focusing lens imaging and a k-domain uniform algorithm is adopted to find the wave number phase equalization. The radius of curvature of the laser focusing lens was obtained using a curve-fitting algorithm. The experimental results demonstrate that the measuring accuracy of the proposed SS-OCT system is higher than the laser confocal microscope. The SS-OCT system has great potential for surface topography measurement and defect inspection of the focusing lens.


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