Mist/Steam Cooling in a Heated Horizontal Tube—Part 2: Results and Modeling

1999 ◽  
Vol 122 (2) ◽  
pp. 366-374 ◽  
Author(s):  
Tao Guo ◽  
Ting Wang ◽  
J. Leo Gaddis

Experimental studies on mist/steam cooling in a heated horizontal tube have been performed. Wall temperature distributions have been measured under various main steam flow rates, droplet mass ratios, and wall heat fluxes. Generally, the heat transfer performance of steam can be significantly improved by adding mist into the main flow. An average enhancement of 100 percent with the highest local heat transfer enhancement of 200 percent is achieved with 5 percent mist. When the test section is mildly heated, an interesting wall temperature distribution is observed: The wall temperature increases first, then decreases, and finally increases again. A three-stage heat transfer model with transition boiling, unstable liquid fragment evaporation, and dry-wall mist cooling has been proposed and has shown some success in predicting the wall temperature of the mist/steam flow. The PDPA measurements have facilitated better understanding and interpreting of the droplet dynamics and heat transfer mechanisms. Furthermore, this study has shed light on how to generate appropriate droplet sizes to achieve effective droplet transportation, and has shown that it is promising to extend present results to a higher temperature and higher pressure environment. [S0889-504X(00)02502-2]

Author(s):  
T. Guo ◽  
T. Wang ◽  
J. L. Gaddis

Experimental studies on mist/steam cooling in a heated horizontal tube have been performed. Wall temperature distributions have been measured under various main steam flow rates, droplet mass ratios, and wall heat fluxes. Generally, the heat transfer performance of steam can be significantly improved by adding mist into the main flow. An average enhancement of 100% with the highest local heat transfer enhancement of 200% is achieved with 5% mist. When the test section is mildly heated, an interesting wall temperature distribution is observed: the wall temperature increases first, then decreases, and finally increases again. A three-stage heat transfer model with transition boiling, unstable liquid fragment evaporation, and dry-wall mist cooling, has been proposed and has shown some success in predicting the wall temperature of the mist/steam flow. The PDPA measurements have facilitated better understanding and interpreting of the droplet dynamics and heat transfer mechanisms. Furthermore, this study has shed light on how to generate appropriate droplet sizes to achieve effective droplet transportation, and has shown that it is promising to extend present results to a higher temperature and higher pressure environment.


1988 ◽  
Vol 110 (4a) ◽  
pp. 976-981 ◽  
Author(s):  
M. K. Jensen ◽  
J.-T. Hsu

Boiling heat transfer outside of a section of a uniformly heated horizontal tube bundle in an upward crossflow was investigated using R-113 as the working fluid. The inline tube bundle had five columns and 27 rows with a pitch-to-diameter ratio of 1.3. Heat transfer coefficients obtained from the 14 instrumented tubes are reported for a range of fluid and flow conditions; slightly subcooled liquid inlet conditions were used. At most heat fluxes there was no significant variation in the local heat transfer coefficients throughout the tube bundle. However, at low heat fluxes and mass velocities, the heat transfer coefficient increased at positions higher in the tube bundle. As pressure and mass velocity increased so did the heat transfer coefficients. For the local heat transfer coefficient, a Chen-type correlation is compared to the data; the data tend to be overpredicted by about 20 percent. Reasons for the overprediction are suggested.


2000 ◽  
Author(s):  
M. Kumagai ◽  
R. S. Amano ◽  
M. K. Jensen

Abstract A numerical and experimental investigation on cooling of a solid surface was performed by studying the behavior of an impinging jet onto a fixed flat target. The local heat transfer coefficient distributions on a plate with a constant heat flux were computationally investigated with a normally impinging axisymmetric jet for nozzle diameter of 4.6mm at H/d = 4 and 10, with the Reynolds numbers of 10,000 and 40,000. The two-dimensional cylindrical Navier-Stokes equations were solved using a two-equation k-ε turbulence model. The finite-volume differencing scheme was used to solve the thermal and flow fields. The predicted heat transfer coefficients were compared with experimental measurements. A universal function based on the wave equation was developed and applied to the heat transfer model to improve calculated local heat transfer coefficients for short nozzle-to-plate distance (H/d = 4). The differences between H/d = 4 and 10 due to the correlation among heat transfer coefficient, kinetic energy and pressure were investigated for the impingement region. Predictions by the present model show good agreement with the experimental data.


2010 ◽  
Vol 132 (4) ◽  
Author(s):  
Santosh Krishnamurthy ◽  
Yoav Peles

Flow boiling of 1-methoxyheptafluoropropane (HFE 7000) in 222 μm hydraulic diameter channels containing a single row of 24 inline 100 μm pin fins was studied for mass fluxes from 350 kg/m2 s to 827 kg/m2 s and wall heat fluxes from 10 W/cm2 to 110 W/cm2. Flow visualization revealed the existence of isolated bubbles, bubbles interacting, multiple flow, and annular flow. The observed flow patterns were mapped as a function of the boiling number and the normalized axial distance. The local heat transfer coefficient during subcooled boiling was measured and found to be considerably higher than the corresponding single-phase flow. Furthermore, a thermal performance evaluation comparison with a plain microchannel revealed that the presence of pin fins considerably enhanced the heat transfer coefficient.


1992 ◽  
Vol 114 (4) ◽  
pp. 850-858 ◽  
Author(s):  
J.-C. Han ◽  
Y. M. Zhang

The influence of uneven wall temperature on the local heat transfer coefficient in a rotating square channel with smooth walls and radial outward flow was investigated for Reynolds numbers from 2500 to 25,000 and rotation numbers from 0 to 0.352. The square channel, composed of six isolated copper sections, has a length-to-hydraulic diameter ratio of 12. The mean rotating radius to the channel hydraulic diameter ratio is kept at a constant value of 30. Three cases of thermal boundary conditions were studied: (A) four walls uniform temperature, (B) four walls uniform heat flux, and (C) leading and trailing walls hot and two side walls cold. The results show that the heat transfer coefficients on the leading surface are much lower than that of the trailing surface due to rotation. For case A of four walls uniform temperature, the leading surface heat transfer coefficient decreases and then increases with increasing rotation numbers, and the trailing surface heat transfer coefficient increases monotonically with rotation numbers. The decreased (or increased) heat transfer coefficients on the leading (or trailing) surface are due to the cross-stream and centrifugal buoyancy-induced flows from rotations. However, the trailing surface heat transfer coefficients, as well as those for the side walls, for case B are higher than for case A and the leading surface heat transfer coefficients for cases B and C are significantly higher than for case A. The results suggest that the local uneven wall temperature creates the local buoyancy forces, which change the effect of the rotation. Therefore, the local heat transfer coefficients on the leading, trailing, and side surfaces are altered by the uneven wall temperature.


Author(s):  
Jakob Hærvig ◽  
Anna Lyhne Jensen ◽  
Henrik Sørensen

Abstract Vertical smooth surfaces are commonly used for transferring heat by natural convection. Many studies have tried altering smooth surfaces in various ways to increase heat transfer. Many of these studies fail to increase global heat transfer. The problem commonly reported is dead zones appearing just upstream and downstream obstructions that effectively decrease wall temperature gradients normal to the surface. In this study, we simulate how changes geometry of forward facing triangular roughness elements affect local and global heat transfer for isothermal plates. We change the aspect ratio of the triangular elements from L/h = 5 to L/h = 40 at Grashof numbers of GrL = 8.0 · 104 and GrL = 6.4 · 105. In all cases the flow remains laminar. Even when accounting for the increase in surface area, we keep observing a decrease in global heat transfer compared to the smooth vertical plate. However, the results show by carefully selecting the aspect ratio and pitch distance of the triangular elements based on the Grashof number, the dead zone behind the horizontal part can be eliminated thereby significantly increasing local heat transfer. This observation could help to improve cooling of electronics with high localised heat fluxes.


Author(s):  
Chih-Jung Kuo ◽  
Yoav Peles

Flow boiling in parallel microchannels with structured reentrant cavities was experimental studied. Flow patterns, boiling inceptions and heat transfer coefficients were obtained and studied for G = 83 kg/m2-s to G = 303 kg/m2-s and heat fluxes up to 643 W/cm2. The heat transfer coefficient-mass velocity and quality relations had been analyzed to identify boiling mechanism. Comparisons of the performance of the enhanced and plain-wall microchannels had also been made. The microchannels with reentrant cavities were shown to promote nucleation of bubbles and to support significantly better reproducibility and uniformity of bubble generation.


1993 ◽  
Vol 115 (4) ◽  
pp. 912-920 ◽  
Author(s):  
J.-C. Han ◽  
Y.-M. Zhang ◽  
Kathrin Kalkuehler

The influence of uneven wall temperature on the local heat transfer coefficient in a rotating, two-pass, square channel with smooth walls is investigated for rotation numbers from 0.0352 to 0.352 by varying Reynolds numbers from 25,000 to 2500. The two-pass square channel, composed of 12 isolated copper sections, has a length-to-hydraulic diameter ratio of 12. The mean rotating radius to the channel hydraulic diameter ratio is kept at a constant value of 30. Three cases of thermal boundary conditions are studied: (A) four walls at the same temperature, (B) four walls at the same heat flux, and (C) trailing wall hotter than leading with side walls unheated and insulated. The results for case A of four walls at the same temperature show that the first channel (radial outward flow) heat transfer coefficients on the leading surface are much lower than that of the trailing surface due to the combined effect of Coriolis and buoyancy forces. The second channel (radial inward flow) heat transfer coefficients on the leading surface are higher than that of the trailing surface. The difference between the heat transfer coefficients for the leading and trailing surface in the second channel is smaller than that in the first channel due to the opposite effect of Coriolis and buoyancy forces in the second channel. However, the heat transfer coefficients on each wall in each channel for cases B and C are higher than case A because of interactions between rotation-induced secondary flows and uneven wall temperatures in cases B and C. The results suggest that the effect of uneven wall temperatures on local heat transfer coefficients in the second channel is greater than that in the first channel.


Author(s):  
M. Cortina Di´az ◽  
H. Boye ◽  
I. Hapke ◽  
J. Schmidt ◽  
Y. Staate ◽  
...  

Flow boiling heat transfer characteristics of water and hydrocarbons in mini and microchannels are experimentally studied. Two different test section geometries are employed; a circular channel with a hydraulic diameter of 1500 μm, and rectangular channels with height values of 300–700 μm and a width of 10mm. In both facilities the fluid flows upwards and the test sections, made of the nickel alloy Inconel 600, are directly electrically heated. Thus the evaporation takes place under the defined boundary condition of constant heat flux. Mass fluxes between 25 and 350 kg/(m2s) and heat fluxes from 20 to 350 kW/m2 at an inlet pressure of 0.3 MPa are examined. Infrared thermography is applied to scan the outer wall temperatures. These allow the identification of different boiling regions, boiling mechanisms and the determination of the local heat transfer coefficients. Measurements are carried out in initial, saturated and post-dryout boiling regions. The experimental results in the region of saturated boiling are compared with available correlations and with a physically founded model developed for convective boiling.


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