CT Multiscan: Using Small Area Detectors to Image Large Components

Author(s):  
E. A. Sivers ◽  
W. A. Ellingson ◽  
S. A. Snyder ◽  
D. A. Holloway

The small size and dynamic range of the best two-dimensional X-ray detectors are impediments to the use of three-dimensional X-ray computed tomography (3D-XRCT) for 100% inspection of large ceramic components. The most common industrial 3D-XRCT systems use a “rotate-only” geometry in which the X-ray source and the area detector remain stationary while the component placed between them is rotated through 360°. This configuration offers the highest inspection speed and the best utilization of X-ray dose, but requires that the component be small enough to fit within the X-ray/detector “cone.” Also, if the object is very dense, the ratio of an unattenuated X-ray signal to that through the longest path in the component may exceed the dynamic range of the detector. To some extent, both of these disadvantages can be overcome by using “Multiscan CT,” i.e., scanning small overlapping regions of a large component separately while maximizing the X-ray dose to each. The overlapping scans can then be combined seamlessly into a single scan with optimal contrast.

1996 ◽  
Vol 118 (4) ◽  
pp. 711-716 ◽  
Author(s):  
E. A. Sivers ◽  
W. A. Ellingson ◽  
S. A. Snyder ◽  
D. A. Holloway

The small size and dynamic range of the best two-dimensional X-ray detectors are impediments to the use of three-dimensional X-ray computed tomography (3D-XRCT) for 100 percent inspection of large ceramic components. The most common industrial 3D-XRCT systems use a “rotate-only” geometry in which the X-ray source and the area detector remain stationary while the component placed between them is rotated through 360 deg. This configuration offers the highest inspection speed and the best utilization of X-ray dose, but requires that the component be small enough to fit within the X-ray/detector “cone.” Also, if the object is very dense, the ratio of an unattenuated X-ray signal to that through the longest path in the component may exceed the dynamic range of the detector. To some extent, both of these disadvantages can be overcome by using “Multiscan CT,” i.e., scanning small overlapping regions of a large component separately while maximizing the X-ray dose to each. The over lapping scans can then be combined seamlessly into a single scan with optimal contrast.


1990 ◽  
Vol 34 ◽  
pp. 363-368
Author(s):  
B. G. Landes ◽  
R. A. Newman ◽  
P. R. Rudolf

The traditional medium for collecting two-dimensional x-ray scattering patterns is photographic film. While x-ray film has excellent resolution, several factors make it a poor choice as a detection device: slow speed, limited dynamic range, the “human factor” (developing, fixing, film handling), and the lack of a commercial scanning system designed for reading two-dimensional x-ray films. Until recently, there were no practical alternatives to the use of photographic film for obtaining two-dimensional x-ray scattering data using a conventional x-ray source. In the past few years, two different detection systems have become available for collecting high quality two-dimensional x-ray scattering data: (1) the Siemens (Xentronics) area detector system, which is a gas filled, wire grid detector, and (2) the Fuji imaging-plate system, which utilizes a phosphor storage plate for imaging the x-ray scattering and a laser scanner to process the image.


2021 ◽  
Vol 9 ◽  
Author(s):  
Mathis Warlo ◽  
Glenn Bark ◽  
Christina Wanhainen ◽  
Alan R. Butcher ◽  
Fredrik Forsberg ◽  
...  

Ore characterization is crucial for efficient and profitable production of mineral products from an ore deposit. Analysis is typically performed at various scales (meter to microns) in a sequential fashion, where sample volume is reduced with increasing spatial resolution due to the increasing costs and run times of analysis. Thus, at higher resolution, sampling and data quality become increasingly important to represent the entire ore deposit. In particular, trace metal mineral characterization requires high-resolution analysis, due to the typical very fine grain sizes (sub-millimeter) of trace metal minerals. Automated Mineralogy (AM) is a key technique in the mining industry to quantify process-relevant mineral parameters in ore samples. Yet the limitation to two-dimensional analysis of flat sample surfaces constrains the sampling volume, introduces an undesired stereological error, and makes spatial interpretation of textures and structures difficult. X-ray computed tomography (XCT) allows three-dimensional imaging of rock samples based on the x-ray linear attenuation of the constituting minerals. Minerals are visually differentiated though not chemically classified. In this study, decimeter to millimeter large ore samples were analyzed at resolutions from 45 to 1 μm by AM and XCT to investigate the potential of multi-scale correlative analysis between the two techniques. Mineralization styles of Au, Bi-minerals, scheelite, and molybdenite were studied. Results show that AM can aid segmentation (mineralogical classification) of the XCT data, and vice versa, that XCT can guide (sub-)sampling (e.g., for heavy trace minerals) for AM analysis and provide three-dimensional context to the two-dimensional quantitative AM data. XCT is particularly strong for multi-scale analysis, increasingly higher resolution scans of progressively smaller volumes (e.g., by mini-coring), while preserving spatial reference between (sub-)samples. However, results also reveal challenges and limitations with the segmentation of the XCT data and the data integration of AM and XCT, particularly for quantitative analysis, due to their different functionalities. In this study, no stereological error could be quantified as no proper grain separation of the segmented XCT data was performed. Yet, some well-separated grains exhibit a potential stereological effect. Overall, the integration of AM with XCT improves the output of both techniques and thereby ore characterization in general.


2021 ◽  
Author(s):  
Katherine A. Wolcott ◽  
Guillaume Chomicki ◽  
Yannick M. Staedler ◽  
Krystyna Wasylikowa ◽  
Mark Nesbitt ◽  
...  

Author(s):  
Theodore J. Heindel ◽  
Terrence C. Jensen ◽  
Joseph N. Gray

There are several methods available to visualize fluid flows when one has optical access. However, when optical access is limited to near the boundaries or not available at all, alternative visualization methods are required. This paper will describe flow visualization using an X-ray system that is capable of digital X-ray radiography, digital X-ray stereography, and digital X-ray computed tomography (CT). The unique X-ray flow visualization facility will be briefly described, and then flow visualization of various systems will be shown. Radiographs provide a two-dimensional density map of a three dimensional process or object. Radiographic images of various multiphase flows will be presented. When two X-ray sources and detectors simultaneously acquire images of the same process or object from different orientations, stereographic imaging can be completed; this type of imaging will be demonstrated by trickling water through packed columns and by absorbing water in a porous medium. Finally, local time-averaged phase distributions can be determined from X-ray computed tomography (CT) imaging, and this will be shown by comparing CT images from two different gas-liquid sparged columns.


2003 ◽  
Vol 8 (1) ◽  
pp. 2-6 ◽  
Author(s):  
Wolfgang H Stuppy ◽  
Jessica A Maisano ◽  
Matthew W Colbert ◽  
Paula J Rudall ◽  
Timothy B Rowe

2018 ◽  
Vol 139 ◽  
pp. 75-82 ◽  
Author(s):  
A.H. Galmed ◽  
A. du Plessis ◽  
S.G. le Roux ◽  
E. Hartnick ◽  
H. Von Bergmann ◽  
...  

Author(s):  
P Potamianos ◽  
A A Amis ◽  
A J Forester ◽  
M McGurk ◽  
M Bircher

The revision of an orthopaedic procedure can present surgeons with the challenge of a complex reconstructive process. Orthopaedic surgery can also face considerable challenges in cases presenting extensive primary injuries with multiple bone fragmentation, as well as in cases presenting bone deformities. Radiographs are used routinely for orthopaedic surgical planning, yet they provide inadequate information on the precise three-dimensional extent of bone defects. Three-dimensional reconstructions from X-ray computed tomography offer superior visualization but are not portable for consultation or readily available in the operating theatre for guidance during a procedure. A physical model manufactured from X-ray computed tomography data can offer surgeons a clear understanding of complex anatomical detail, by providing an intuitive physical relationship between patient and model. Rapid prototyping was used for the construction of an anatomical model in a case presenting with a complex shoulder injury. The model provided a definitive interpretation of joint pathology and enabled a full assessment of the degree of injury.


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