Case Studies and a Note on the Degrees-of-Freedom in Compliant Mechanisms

Author(s):  
G. K. Ananthasuresh ◽  
Larry L. Howell

Abstract The presence of compliant members in a mechanism makes the determination of its degrees-of-freedom out of reach of the traditional Grübler’s formula, as this formula does not account for the additional mobility allowed by compliance. Recent research efforts have led to a generalization of Grübler’s formula that encompasses compliant mechanisms as well. The objective of this work is to apply the formula to a set of practical compliant devices, and further clarify and simplify the approach. This is accomplished as follows: i) The concept of “virtual rigid segments” is introduced to facilitate the identification of the segment compliance of distributed segments with forces applied to them. ii) The motion of compliant devices is interpreted by identifying the inputs equal in number to the calculated possible degrees of freedom. iii) A wide variety of case studies are presented to illustrate the method of application and the value of the approach.

Author(s):  
Pratheek Bagivalu Prasanna ◽  
Ashok Midha ◽  
Sushrut G. Bapat

Abstract Understanding the kinematic properties of a compliant mechanism has always proved to be a challenge. A concept of compliance number offered earlier emphasized the development of terminology that aided in its determination. A method to evaluate the elastic degrees of freedom associated with the flexible segments/links of a compliant mechanism using the pseudo-rigid-body model (PRBM) concept is provided. In this process, two distinct classes of compliant mechanisms are developed involving: (i) Active Compliance and (ii) Passive Compliance. Furthermore, these also aid in a better characterization of the kinematic behavior of a compliant mechanism. A more lucid interpretation of the significance of compliance number is provided. Applications of this method to both active and passive compliant mechanisms are exemplified. Finally, an experimental procedure that aids in visualizing the degrees of freedom as calculated is presented.


Author(s):  
Chinmaya B. Patil ◽  
S. V. Sreenivasan ◽  
Raul G. Longoria

Flexure-based selectively compliant mechanisms with less than six degrees of freedom are capable of meeting the demanding requirements of ultra precision positioning and scanning systems. However, machining imperfections induce undesirable motion and limit the mechanisms precision capability. A spatial kinematics based kinetostatic model is presented here that not only enables determination of inherently spatial parasitic motion due to machining imperfections, but also offers critical geometric insight into the motion characteristics of flexure mechanisms. The analytical development reveals that the geometric errors induced by machining imperfections perturb the special screw systems of motion of ideal flexure mechanisms to their corresponding general screw systems. This insight leads to clearly defined metrics that can capture the non-ideal behavior using screw system theory and is applicable to all selectively compliant mechanisms. This result is illustrated using one and two DOF mechanisms as examples. In the case of rotational DOF flexure mechanisms, the pitch of twist of motion captures the difference between the special and general screw systems and represents the intrinsic parasitic motion. The machining imperfections are regarded as Gaussian random variables with known variance, and the model is used to determine the variance of the pitch of twist via Monte Carlo simulation, leading to determination of the precision capability of the flexure mechanisms. The modeling and analysis is illustrated using one and two DOF rotation flexure mechanisms. Finally, the details of a test setup built to determine the parasitic motion of the one DOF rotational mechanism are presented. Experimental results indicate that the one DOF flexure mechanism is indeed executing screw motion rather than pure rotation.


Author(s):  
Jonathan B. Hopkins

In this paper we introduce the principles necessary to analyze and design serial flexure elements, which may be used to synthesize advanced compliant mechanisms (CMs). The most commonly used flexure elements (e.g., wire, blade, or living hinge flexures) are often parallel and thus impose constraining forces directly through all parts of their geometry to the rigid bodies that they join within the CM. Serial flexure elements, on the other hand, constrain rigid bodies with a larger variety of forces and moments and thus enable CMs to achieve (i) more degrees of freedom (DOFs), (ii) larger dynamic and elastomechanic versatility, and (iii) greater ranges of motion than parallel elements. In this paper, we extend the principles of the Freedom and Constraint Topologies (FACT) synthesis approach such that it enables the synthesis of CMs that are not only constrained by parallel flexure elements, but also by serial elements. FACT utilizes geometric shapes to intuitively guide designers in visualizing compliant element geometries that achieve any desired set of DOFs. In this way, designers can rapidly generate a host of new serial flexure elements for various CM applications. Such elements are provided here as case studies.


2018 ◽  
Author(s):  
D. Basak ◽  
L. H. Ponce

Abstract Two case-studies on uncommon metals whiskers, performed at the Reliability Analysis Laboratory (RAL) of Northrop Grumman Innovation Systems, are presented. The components analyzed are an Oven Controlled Crystal Oscillator (OCXO) and an Electromechanical Relay. Investigative techniques were used to determine the chemical and physical makeup of the metal whiskers and develop an understanding of the underlying effects and mechanisms that caused the conditions conducive to whisker growth.


2015 ◽  
Vol 8 (2) ◽  
Author(s):  
Andrew Johnson ◽  
Xianwen Kong ◽  
James Ritchie

The determination of workspace is an essential step in the development of parallel manipulators. By extending the virtual-chain (VC) approach to the type synthesis of parallel manipulators, this technical brief proposes a VC approach to the workspace analysis of parallel manipulators. This method is first outlined before being illustrated by the production of a three-dimensional (3D) computer-aided-design (CAD) model of a 3-RPS parallel manipulator and evaluating it for the workspace of the manipulator. Here, R, P and S denote revolute, prismatic and spherical joints respectively. The VC represents the motion capability of moving platform of a manipulator and is shown to be very useful in the production of a graphical representation of the workspace. Using this approach, the link interferences and certain transmission indices can be easily taken into consideration in determining the workspace of a parallel manipulator.


Joint Rail ◽  
2004 ◽  
Author(s):  
Mohammad Durali ◽  
Mohammad Mehdi Jalili Bahabadi

In this article a train model is developed for studying train derailment in passing through bends. The model is three dimensional, nonlinear, and considers 43 degrees of freedom for each wagon. All nonlinear characteristics of suspension elements as well as flexibilities of wagon body and bogie frame, and the effect of coupler forces are included in the model. The equations of motion for the train are solved numerically for different train conditions. A neural network was constructed as an element in solution loop for determination of wheel-rail contact geometry. Derailment factor was calculated for each case. The results are presented and show the major role of coupler forces on possible train derailment.


2002 ◽  
Vol 11 (02) ◽  
pp. 83-104 ◽  
Author(s):  
GUILHERME F. MARRANGHELLO ◽  
CESAR A. Z. VASCONCELLOS ◽  
MANFRED DILLIG ◽  
J. A. DE FREITAS PACHECO

Thermodynamical properties of nuclear matter are studied in the framework of an effective many-body field theory at finite temperature, considering the Sommerfeld approximation. We perform the calculations by using the nonlinear Boguta and Bodmer model, extended by the inclusion of the fundamental baryon octet and leptonic degrees of freedom. Trapped neutrinos are also included in order to describe protoneutron star properties through the integration of the Tolman–Oppenheimer–Volkoff equations, from which we obtain, beyond the standard relations for the masses and radii of protoneutron stars as functions of the central density, new results of these quantities as functions of temperature. Our predictions include: the determination of an absolute value for the limiting mass of protoneutron stars; new structural aspects on the nuclear matter phase transition via the behavior of the specific heat and, through the inclusion of quark degrees of freedom, the properties of a hadron-quark phase transition and hybrid protoneutron stars


Author(s):  
Shanzhong Duan ◽  
Kurt S. Anderson

Abstract The paper presents a new hybrid parallelizable low order algorithm for modeling the dynamic behavior of multi-rigid-body chain systems. The method is based on cutting certain system interbody joints so that largely independent multibody subchain systems are formed. These subchains interact with one another through associated unknown constraint forces f¯c at the cut joints. The increased parallelism is obtainable through cutting the joints and the explicit determination of associated constraint loads combined with a sequential O(n) procedure. In other words, sequential O(n) procedures are performed to form and solve equations of motion within subchains and parallel strategies are used to form and solve constraint equations between subchains in parallel. The algorithm can easily accommodate the available number of processors while maintaining high efficiency. An O[(n+m)Np+m(1+γ)Np+mγlog2Np](0<γ<1) performance will be achieved with Np processors for a chain system with n degrees of freedom and m constraints due to cutting of interbody joints.


Author(s):  
Joost R. Leemans ◽  
Charles J. Kim ◽  
Werner W. P. J. van de Sande ◽  
Just L. Herder

Compliant shell mechanisms utilize spatially curved thin-walled structures to transfer or transmit force, motion or energy through elastic deformation. To design with spatial mechanisms designers need comprehensive characterization methods, while existing methods fall short of meaningful comparisons between rotational and translational degrees of freedom. This paper presents two approaches, both of which are based on the principle of virtual loads and potential energy, utilizing properties of screw theory, Plücker coordinates and an eigen-decomposition, leading to two unification lengths that can be used to compare and visualize all six degrees of freedom directions and magnitudes of compliant mechanisms in a non-arbitrary physically meaningful manner.


Robotica ◽  
2011 ◽  
Vol 30 (1) ◽  
pp. 53-65 ◽  
Author(s):  
M. H. Korayem ◽  
V. Azimirad ◽  
H. Vatanjou ◽  
A. H. Korayem

SUMMARYThis paper presents a new method using hierarchical optimal control for path planning and calculating maximum allowable dynamic load (MADL) of wheeled mobile manipulator (WMM). This method is useful for high degrees of freedom WMMs. First, the overall system is decoupled to a set of subsystems, and then, hierarchical optimal control is applied on them. The presented algorithm is a two-level hierarchical algorithm. In the first level, interaction terms between subsystems are fixed, and in the second level, the optimization problem for subsystems is solved. The results of second level are used for calculating new estimations of interaction variables in the first level. For calculating MADL, the load on the end effector is increased until actuators get into saturation. Given a large-scale robot, we show how the presenting in distributed hierarchy in optimal control helps to find MADL fast. Also, it enables us to treat with complicated cost functions that are generated by obstacle avoidance terms. The effectiveness of this approach on simulation case studies for different types of WMMs as well as an experiment for a mobile manipulator called Scout is shown.


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