A Modular Design Approach to Improve the Life Cycle Performance Derived From Optimized Closed-Loop Supply Chain

Author(s):  
Wuhsun Chung ◽  
Gu¨l E. Okudan ◽  
Richard A. Wysk

Growing concerns for the environment should make every designer more carefully consider product design for the life cycle (DFLC). Although modularity is recognized for its potential to incorporate life cycle considerations into product architecture design, most modular design methods in the literature concentrate on generating highly-modular product architectures but lack the capability for assessing life cycle consequences of these modules in a supply chain. This paper proposes a methodology to find a robust modular architecture with minimal life cycle costs and environmental impacts at the design configuration stage. The objective of the proposed methodology is not to maximize modularity, but to adopt life cycle costing and life cycle assessment of a product in a closed-loop supply chain to identify the most beneficial modular structure. Further, capacity influence of the existing processing facilities in the supply chain on life cycle costs and environmental impacts is evaluated and discussed in this paper.

2013 ◽  
Vol 136 (2) ◽  
Author(s):  
Wu-Hsun Chung ◽  
Gül E. Okudan Kremer ◽  
Richard A. Wysk

As environmental concerns have grown in recent years, the interest in product design for the life cycle (DFLC) has exhibited a parallel surge. Modular design has the potential to bring life cycle considerations into the product architecture decision-making process, yet most current modular design methods lack the capability for assessing module life cycle consequences in a supply chain. This paper proposes a method for product designers, called the architecture and supply chain evaluation method (ASCEM), to find a product modular architecture with both low life cycle costs and low energy consumption at the early design stages. ASCEM expands the assessment scope from the product's architecture to its supply chain network. This work analyzes the life cycle costs (LCCs) and energy consumption (LCEC) of two products designated within the European Union's directive on waste of electric and electronic equipment (WEEE) within a closed-loop supply chain to identify the most beneficial modular structure. In addition, data on 27 theoretical cases representing various products are analyzed to show the broader applicability of the proposed methodology. Our analysis shows that ASCEM can efficiently identify a good-quality modular structure having low LCC and LCEC in a closed-loop supply chain for both the two tested products and the hypothetical cases.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Saman Esmaeilian ◽  
Dariush Mohamadi ◽  
Majid Esmaelian ◽  
Mostafa Ebrahimpour

Purpose This paper aims to minimize the total carbon emissions and costs and also maximize the total social benefits. Design/methodology/approach The present study develops a mathematical model for a closed-loop supply chain network of perishable products so that considers the vital aspects of sustainability across the life cycle of the supply chain network. To evaluate carbon emissions, two different regulating policies are studied. Findings According to the obtained results, increasing the lifetime of the perishable products improves the incorporated objective function (IOF) in both the carbon cap-and-trade model and the model with a strict cap on carbon emission while the solving time increases in both models. Moreover, the computational efficiency of the carbon cap-and-trade model is higher than that of the model with a strict cap, but its value of the IOF is worse. Results indicate that efficient policies for carbon management will support planners to achieve sustainability in a cost-effectively manner. Originality/value This research proposes a mathematical model for the sustainable closed-loop supply chain of perishable products that applies the significant aspects of sustainability across the life cycle of the supply chain network. Regional economic value, regional development, unemployment rate and the number of job opportunities created in the regions are considered as the social dimension.


2020 ◽  
Vol 15 (4) ◽  
pp. 1613-1653
Author(s):  
Jaber Valizadeh ◽  
Ehsan Sadeh ◽  
Zainolabedin Amini Sabegh ◽  
Ashkan Hafezalkotob

Purpose In this study, the authors consider the key decisions in the design of the green closed-loop supply chain (CSLC) network. These decisions include considering the optimal location of suppliers, production facilities, distribution, customers, recycling centers and disposal of non-recyclable goods. In the proposed model, the level of technology used in recycling and production centers is taken into account. Moreover, in this paper is the environmental impacts of production and distribution of products based on the eco-indicator 99 are considered. Design/methodology/approach In this study, the author consider the key decisions in the design of the green CLSC network. These decisions include considering the optimal location of suppliers, production facilities, distribution, customers, recycling centers and disposal of non-recyclable goods. In the proposed model, the level of technology used in recycling and production centers is taken into account. Moreover, the environmental impacts of production and distribution of products based on the eco-indicator 99 are considered. Findings The results indicate that the results obtained from the colonial competition algorithm have higher quality than the genetic algorithm. This quality of results includes relative percentage deviation and computational time of the algorithm and it is shown that the computational time of the colonial competition algorithm is significantly lower than the computational time of the genetic algorithm. Furthermore, the limit test and sensitivity analysis results show that the proposed model has sufficient accuracy. Originality/value Solid modeling of the green supply chain of the closed loop using the solid optimized method by Bertsimas and Sim. Development of models that considered environmental impacts to the closed loop supply chain. Considering the impact of the technology type in the manufacture of products and the recycling of waste that will reduce emissions of environmental pollutants. Another innovation of the model is the multi-cycle modeling of the closed loop of supply chain by considering the uncertainty and the fixed and variable cost of transport.


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