Pedestal and Endwall Contribution in Heat Transfer in Thin Wedge Shaped Trailing Edge

Author(s):  
Bruno Facchini ◽  
Luca Innocenti ◽  
Lorenzo Tarchi

Short pin fins (pedestals) and long ribs (enlarged pedestals) are usually used in trailing edge cooling of turbine airfoils. To better reproduce the geometry of such cooling systems, test section of this experimental study is a wedge duct with inserts, to take into account effects of accelerating flow. A complete investigation of the system needs a separate evaluation of the heat transfer coefficients (HTC) for the pedestal surface and for the free endwall surface. In the present work an innovative technique made of different methods for these two different regions is presented, so cooling performances of each are evaluated. Thermochromic liquid crystal (TLC) transient technique is used to measure detailed heat transfer coefficients only on the endwall surface: a typical transparent (Plexiglas®) test article is used. Aluminum pedestals, employing a procedure based on a finite elements code, allow to measure the average heat transfer coefficient on the insert surface. To investigate the effects on transient technique of high conductive components, a comparison with Plexiglas inserts has been performed. Results show an underestimation of HTC with TLC transient technique only for aluminum long ribs at low Reynolds number values. Nevertheless the results seem to agree with other authors both for the endwall surface and for the entire cooling system.

2008 ◽  
Vol 2008 ◽  
pp. 1-10 ◽  
Author(s):  
L. Tarchi ◽  
B. Facchini ◽  
S. Zecchi

This paper describes a heat transfer experimental study of four different internal trailing edge cooling configurations based on pin fin schemes. The aim of the study is the comparison between innovative configurations and standard ones. So, a circular pin fin configuration with an innovative pentagonal scheme is compared to a standard staggered scheme, while two elliptic pin fin configurations are compared to each other turning the ellipse from the streamwise to the spanwise direction. For each configuration, heat transfer and pressure loss measurements were made keeping the Mach number fixed at 0.3 and varying the Reynolds number from 9000 to 27000. In order to investigate the overall behavior of both endwall and pedestals, heat transfer measurements are performed using a combined transient technique. Over the endwall surface, the classic transient technique with thermochromic liquid crystals allows the measurement of a detailed heat transfer coefficient (HTC) map. Pin fins are made of high thermal conductivity material, and an inverse data reduction method based on a finite element code allows to evaluate the mean HTC of each pin fin. Results show that the pentagonal arrangement generates a nonuniform HTC distribution over the endwall surface, while, in terms of average values, it is equivalent to the staggered configuration. On the contrary, the HTC map of the two elliptic configurations is similar, but the spanwise arrangement generates higher heat transfer coefficients and pressure losses.


Author(s):  
Rui Kan ◽  
Li Yang ◽  
Jing Ren ◽  
Hongde Jiang

Thermal issues of gas turbine blade trailing edge are complex and challenging, due to limited space for effective cooling. The trailing edge cavities are usually large aspect ratio ducts with lateral ejection. The objective of this study is to investigate the effects of different rib configurations and lateral ejection on heat transfer characteristics inside a trailing edge channel. The investigations were conducted on a large aspect ratio wedge-shaped channel with square ribs of e/Dh = 0.05, under Reynolds number 15,000. Twelve different configurations were tested: 1)three rib types, including a symmetry V-shaped rib configuration and two non-symmetry V-shaped rib configurations, of which the rib angles are 60 degrees, 2) two rib pitches, P/e = 10 and P/e = 5, 3) two flow directions, with an open tip outlet or with lateral ejection. Spatially resolved heat transfer distributions were obtained using the transient thermochromic liquid crystal experimental method. The configurations were also investigated numerically for the detailed flow field and for the validation of CFD codes. Results show that with lateral ejection, the heat transfer coefficients decrease from inlet to outlet. The heat transfer near the ejection holes is enhanced while heat transfer coefficients near the wall opposite to the exit holes decrease. The curvature of the streamlines creates a large separation area near the end of the channel and thus results in low local heat transfer coefficients. The P/e = 10 configurations have higher average heat transfer compared with P/e = 5 configurations. Average heat transfer coefficient is the highest with the center of the V-shaped rib placed at the middle of the channel, and is the lowest when the V-shaped rib center is located near the narrow part of the channel.


Author(s):  
G. J. VanFossen

Short pin fins are often used to increase the heat transfer to the coolant in the trailing edge of a turbine blade. Due primarily to limits of casting technology, it is not possible to manufacture pins of optimum length for heat transfer purposes in the trailing edge region. In many cases the pins are so short that they actually decrease the total heat transfer surface area compared to a plain wall. A heat transfer data base for these short pins is not available in the literature. Heat transfer coefficients on pin and endwall surfaces were measured for several staggered arrays of short pin fins. The measured Nusselt numbers when plotted versus Reynolds numbers were found to fall on a single curve for all surfaces tested. The heat transfer coefficients for the short pin fins (length to diameter ratios of 1/2 and 2) were found to be about a factor of two lower than data from the literature for longer pin arrays (length to diameter ratios of about 8).


2021 ◽  
Author(s):  
Izzet Sahin ◽  
I-Lun Chen ◽  
Lesley M. Wright ◽  
Je-Chin Han ◽  
Hongzhou Xu ◽  
...  

Abstract A wide variety of pin-fins have been used to enhance heat transfer in internal cooling channels. However, due to their large blockage in the flow direction, they result in an undesirable high pressure drop. This experimental study aims to reduce pressure drop while increasing the heat transfer surface area by utilizing strip-fins in converging internal cooling channels. The channel is designed with a trapezoidal cross-section, converges in both transverse and longitudinal directions, and is also skewed β = 120° with respect to the direction of rotation in order to model a trailing edge cooling channel. Only the leading and trailing surfaces of the channel are instrumented, and each surface is divided into eighteen isolated copper plates to measure the regionally averaged heat transfer coefficient. Utilizing pressure taps at the inlet and outlet of the channel, the pressure drop is obtained. Three staggered arrays of strip-fins are investigated: one full height configuration and two partial fin height arrangements (Sz = 2mm and 1mm). In all cases, the strip fins are 2mm wide (W) and 10mm long (Lf) in the flow direction. The fins are spaced such that Sy/Lf = 1 in the streamwise direction. However, due to the convergence the spanwise spacing Sx/W, was varied from 8 to 6.2 along the channel. The rotation number of the channel varied up to 0.21 by ranging the inlet Reynolds number from 10,000 to 40,000 and rotation speed from 0 to 300rpm. It is found that the full height strip-fin channel results in a more non-uniform spanwise heat transfer distribution than the partial height strip-fin channel. Both trailing and leading surface heat transfer coefficients are enhanced under rotation conditions. The 2mm height partial strip-fin channel provided the best thermal performance, and it is comparable to the performance of the converging channels with partial length circular pins. The strip-fin channel can be a design option when the pressure drop penalty is a major concern.


2021 ◽  
Vol 143 (6) ◽  
Author(s):  
Izzet Sahin ◽  
I-Lun Chen ◽  
Lesley M. Wright ◽  
Je-Chin Han ◽  
Hongzhou Xu ◽  
...  

Abstract In the current study, the heat transfer and pressure drop characteristics of a rotating, partial pin-finned, cooling channel that has a trapezoidal cross section and converges from the hub to tip in both the streamwise and spanwise directions are experimentally investigated. To model the geometry of an internal trailing edge cooling passage, the channel is oriented with respect to the direction of rotation (β = 120 deg). Isolated copper plates are used to obtain regionally averaged heat transfer coefficients on the leading and trailing surfaces. Pressure drop is measured using pressure taps placed at the inlet and outlet of the channel. Utilizing Dp = 5 mm diameter pins, a staggered array is created. For this array, the streamwise pin-spacing, Sy/Dp = 2.1, was kept constant; however, the spanwise pin-spacing, Sx/Dp, was varied from the hub to tip between 3 and 2.6 due to the channel convergence. Experiments were conducted for two partial pin-fin sets having pin length-to-diameter ratios of Sz/Dp = 0.4 and 0.2. The rotation number was varied from 0 to 0.21 by ranging the inlet Reynolds number from 10,000 to 40,000 and rotation speed from 0 to 300 rpm. A significant decrease in pressure loss and a slight reduction in heat transfer enhancement are observed with the use of partial pin-fins compared with the previously reported full pin-fin converging channel study. This provides better thermal performances of the partial pin-fin arrays compared with the full pin-fin array, in the converging channels.


Author(s):  
Chao-Cheng Shiau ◽  
Andrew F. Chen ◽  
Je-Chin Han ◽  
Robert Krewinkel

Abstract A realistic internal cooling system of a turbine blade includes both ribs and pin-fins inside the passages to enhance the heat transfer. However, the majority studies in the open literature assessing the heat transfer characteristics on a simplified cooling model by examining ribbed-roughen passages and pin-finned passage separately. This work presents the high-resolution heat transfer coefficients of a scaled realistic turbine blade internal cooling design. The cooling system, using a 3D-printed plastic material, consists of an S-shaped inlet, four serpentine passages (three U-bends) of variable aspect ratio, and the trailing edge ejection. Angled ribs are implemented inside the passages and the elongated fins and pins are used near the trailing edge. Two dust holes are realized on the blade tip, the injections are individually controlled to reflect the realistic coolant flowrate variation inside the entire internal cooling system. The tests are conducted at two Reynolds number, 45,000 and 60,000 based on the hydraulic diameter of the inlet passage. Transient heat transfer technique using thermochromic liquid crystal is applied to obtain the detailed heat transfer characteristic inside the cooling channel. The local and averaged Nusselt numbers are also compared with the correlations in the open literature. This paper provides gas turbine designers the difference of local heat transfer distributions between the realistic and simplified internal cooling designs.


Author(s):  
Chao-Cheng Shiau ◽  
Andrew F. Chen ◽  
Je-Chin Han ◽  
Robert Krewinkel

Abstract A realistic internal cooling system of a turbine blade includes both ribs and pin-fins inside the passages to enhance the heat transfer. However, the majority studies in the open literature assessing the heat transfer characteristics on a simplified cooling model by examining ribbed-roughen passages and pin-finned passage separately. This work presents the high-resolution heat transfer coefficients of a scaled realistic turbine blade internal cooling design. The cooling system, using a 3D-printed plastic material, consists of an S-shaped inlet, four serpentine passages (three U-bends) of variable aspect ratio, and the trailing edge ejection. Angled ribs are implemented inside the passages and the elongated fins and pins are used near the trailing edge. Two dust holes are realized on the blade tip, the injections are individually controlled to reflect the realistic coolant flow rate variation inside the entire internal cooling system. The tests are conducted at two Reynolds number, 45,000 and 60,000 based on the hydraulic diameter of the inlet passage. Transient heat transfer technique using thermochromic liquid crystal is applied to obtain the detailed heat transfer characteristic inside the cooling channel. The local and averaged Nusselt numbers are also compared with the correlations in the open literature. This paper provides gas turbine designers the difference of local heat transfer distributions between the realistic and simplified internal cooling designs.


Author(s):  
Izzet Sahin ◽  
I-Lun Chen ◽  
Lesley M. Wright ◽  
Je-Chin Han ◽  
Hongzhou Xu ◽  
...  

Abstract The heat transfer and pressure drop characteristics of a rotating cooling channel that has an angled trapezoidal cross-section and converges from the hub to tip in both the streamwise and spanwise directions are experimentally investigated. The channel is oriented 120° with respect to the direction of rotation to model the geometry of an internal, trailing edge cooling passage. Both the leading and trailing sides of the channel are divided into three and six regions in the spanwise and streamwise directions, respectively. The copper plate method is used to obtain regionally averaged heat transfer coefficients. The pressure drop is measured utilizing pressure taps placed at the inlet and outlet of the channel. Experiments were conducted with the inlet Reynolds number ranging from 10,000 to 40,000. The rotational speed varies from 0 rpm to 300 rpm, resulting in the highest rotation number of 0.21. The effects of full pin-fins on the heat transfer and pressure drop characteristics are obtained and compared to the smooth surface converging channel results. The impact of the convergence, which causes variations of flow and geometric parameters through the passage, such as aspect ratio, Reynolds number, and rotation number, on the heat transfer coefficients and pressure drop are addressed. Results show that due to the 120° channel orientation, rotation has a positive impact on the leading and trailing surface heat transfer. Furthermore, the convergence decreases the aspect ratio while increasing Reynolds number. The convergence significantly enhances heat transfer on both the leading and trailing surfaces along the streamwise and spanwise directions. The convergence also reduces the rotation effect in the streamwise direction for a given mass flow rate.


2021 ◽  
Vol 143 (7) ◽  
Author(s):  
Izzet Sahin ◽  
I-Lun Chen ◽  
Lesley M. Wright ◽  
Je-Chin Han ◽  
Hongzhou Xu ◽  
...  

Abstract The heat transfer and pressure drop characteristics of a rotating cooling channel that has an angled trapezoidal cross section and converges from the hub to the tip in both the streamwise and spanwise directions are experimentally investigated. The channel is oriented 120 deg with respect to the direction of rotation to model the geometry of an internal, trailing-edge cooling passage. Both the leading and trailing sides of the channel are divided into three and six regions in the spanwise and streamwise directions, respectively. The copper plate method is used to obtain regionally averaged heat transfer coefficients. The pressure drop is measured using pressure taps placed at the inlet and outlet of the channel. Experiments were conducted with the inlet Reynolds number ranging from 10,000 to 40,000. The rotational speed varies from 0 rpm to 300 rpm, resulting in the highest rotation number of 0.21. The effects of full pin-fins on the heat transfer and pressure drop characteristics are obtained and compared to the smooth surface converging channel results. The impact of the convergence, which causes variations of flow and geometric parameters through the passage, such as aspect ratio, Reynolds number, and rotation number, on the heat transfer coefficients and pressure drop are addressed. Results show that due to the 120 deg channel orientation, the rotation has a positive impact on the leading and trailing surface heat transfer. Furthermore, the convergence decreases the aspect ratio while increasing the Reynolds number. The convergence significantly enhances heat transfer on both the leading and trailing surfaces along the streamwise and spanwise directions. The convergence also reduces the rotation effect in the streamwise direction for a given mass flow rate.


Author(s):  
H. Saxer-Felici ◽  
S. Naik ◽  
M. Gritsch

This paper investigates the heat transfer and pressure loss characteristic in the internal cooling system of the trailing edge of a gas turbine blade. The geometrical profile of the blade trailing edge and the operating conditions considered are representative of that normally found in a heavy-duty gas turbine. The trailing edge geometry consists of two radial passages with inclined turbulators which are connected with a bend. The trailing edge section consists of pins rows and a flow ejection cut-out slot. The impact of a cross-over hole in the web connecting the serpentine passages is also investigated. Both numerical and experimental studies were conducted at several passage Reynolds numbers ranging from 104 to 106. Experiments were conducted in a Perspex model at atmospheric conditions. The internal heat transfer coefficients were measured via the transient liquid crystal method and the pressure drop was measured via pressure taps. The impact of blade rotation on the heat transfer and pressure drop was also assessed numerically. Comparison of the measured and predicted heat transfer coefficients and pressure drops shows a good agreement for several flow conditions. The three-dimensional flow field in the passage and in the downstream pin banks was well captured numerically, with and without coolant injection via cross-over hole.


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