The Influence of Shroud and Cavity Geometry on Turbine Performance — An Experimental and Computational Study: Part II — Exit Cavity Geometry

2007 ◽  
Author(s):  
Budimir Rosic ◽  
John D. Denton ◽  
Eric M. Curtis ◽  
Ashley T. Peterson
Keyword(s):  
Computational Study ◽  
Experimental Program ◽  
Leakage Flow ◽  
Cfd Analysis ◽  
Stage Model ◽  
Low Aspect Ratio ◽  
Turbine Performance ◽  
Air Turbine ◽  
End Wall ◽  
Dominant Influence

The geometry of the exit shroud cavity where the rotor shroud leakage flow re-enters the main passage flow is very important due to the dominant influence of the leakage flow on the aerodynamics of low aspect ratio turbines. The work presented in this paper investigates, both experimentally and numerically, possibilities for the control of shroud leakage flow by modifications to the exit shroud cavity. The processes through which the leakage flow affects the mainstream aerodynamics identified in the first part of this study were used to develop promising strategies for reducing the influence of shroud leakage flow. The experimental program of this study was conducted on a three-stage model air turbine, which was extensively supported by CFD analysis. Three different concepts for shroud leakage flow control in the exit cavity were analysed and tested: a) profiled exit cavity downstream end-wall, b) axial deflector, and c) radial deflector concept. Reductions in aerodynamic losses associated with shroud leakage were achieved by controlling the position and direction at which the leakage jet re-enters the mainstream when it leaves the exit shroud cavity. Suggestions are made for an optimum shroud and cavity geometry.

The Influence of Shroud and Cavity Geometry on Turbine Performance: An Experimental and Computational Study— Part II: Exit Cavity Geometry

2008 ◽  
Vol 130 (4) ◽  
Author(s):  
Budimir Rosic ◽  
John D. Denton ◽  
Eric M. Curtis ◽  
Ashley T. Peterson
Keyword(s):  
Computational Study ◽  
Experimental Program ◽  
Leakage Flow ◽  
Cfd Analysis ◽  
Stage Model ◽  
Low Aspect Ratio ◽  
Turbine Performance ◽  
Air Turbine ◽  
End Wall ◽  
Dominant Influence

The geometry of the exit shroud cavity where the rotor shroud leakage flow reenters the main passage flow is very important due to the dominant influence of the leakage flow on the aerodynamics of low aspect ratio turbines. The work presented in this paper investigates, both experimentally and numerically, possibilities for the control of shroud leakage flow by modifications to the exit shroud cavity. The processes through which the leakage flow affects the mainstream aerodynamics identified in the first part of this study were used to develop promising strategies for reducing the influence of shroud leakage flow. The experimental program of this study was conducted on a three-stage model air turbine, which was extensively supported by CFD analysis. Three different concepts for shroud leakage flow control in the exit cavity were analyzed and tested: (a) profiled exit cavity downstream end wall, (b) axial deflector, and (c) radial deflector concepts. Reductions in aerodynamic losses associated with shroud leakage were achieved by controlling the position and direction at which the leakage jet reenters the mainstream when it leaves the exit shroud cavity. Suggestions are made for an optimum shroud and cavity geometry.

The Influence of Shroud and Cavity Geometry on Turbine Performance: An Experimental and Computational Study—Part I: Shroud Geometry

2008 ◽  
Vol 130 (4) ◽  
Author(s):  
Budimir Rosic ◽  
John D. Denton ◽  
Eric M. Curtis
Keyword(s):  
Computational Study ◽  
Three Dimensional ◽  
Leading Edge ◽  
Leakage Flow ◽  
Cavity Depth ◽  
Industrial Practice ◽  
Turbine Efficiency ◽  
Turbine Performance ◽  
Mainstream Flow ◽  
Mass Fractions

Imperfections in the turbine annulus geometry, caused by the presence of the shroud and associated cavity, have a significant influence on the aerodynamics of the main passage flow path. In this paper, the datum shroud geometry, representative of steam turbine industrial practice, was systematically varied and numerically tested. The study was carried out using a three-dimensional multiblock solver, which modeled the flow in a 1.5 stage turbine. The following geometry parameters were varied: inlet and exit cavity length, shroud overhang upstream of the rotor leading edge and downstream of the trailing edge, shroud thickness for fixed casing geometry and shroud cavity depth, and shroud cavity depth for the fixed shroud thickness. The aim of this study was to investigate the influence of the above geometric modifications on mainstream aerodynamics and to obtain a map of the possible turbine efficiency changes caused by different shroud geometries. The paper then focuses on the influence of different leakage flow fractions on the mainstream aerodynamics. This work highlighted the main mechanisms through which leakage flow affects the mainstream flow and how the two interact for different geometrical variations and leakage flow mass fractions.

The Influence of Shroud and Cavity Geometry on Turbine Performance — An Experimental and Computational Study: Part I — Shroud Geometry

2007 ◽  
Author(s):  
Budimir Rosic ◽  
John D. Denton ◽  
Eric M. Curtis
Keyword(s):  
Computational Study ◽  
Three Dimensional ◽  
Leading Edge ◽  
Leakage Flow ◽  
Cavity Depth ◽  
Industrial Practice ◽  
Turbine Efficiency ◽  
Turbine Performance ◽  
Mainstream Flow ◽  
Mass Fractions

Imperfections in the turbine annulus geometry, caused by the presence of the shroud and associated cavity have a significant influence on the aerodynamics of the main passage flow path. In this paper the datum shroud geometry, representative of steam turbine industrial practice, was systematically varied and numerically tested. The study was carried out using a three-dimensional multi-block solver, which modelled the flow in a 1.5 stage turbine. The following geometry parameters were varied: - Inlet and exit cavity length, - Shroud overhang upstream of the rotor leading edge and downstream of the trailing edge, - Shroud thickness for fixed casing geometry and shroud cavity depth, and - Shroud cavity depth for the fixed shroud thickness. The aim of this study was to investigate the influence of the above geometric modifications on mainstream aerodynamics, and to obtain a map of the possible turbine efficiency changes caused by different shroud geometries. The paper then focuses on the influence of different leakage flow fractions on the mainstream aerodynamics. This work highlighted the main mechanisms through which leakage flow affects the mainstream flow and how the two interact for different geometrical variations and leakage flow mass fractions.

Research on design and numerical optimization of bowed-twisted-swept cascade of low aspect ratio hydraulic turbine

2021 ◽  
pp. 095440622110303
Author(s):  
Yan Gong ◽  
Cong Wang ◽  
Meng Lin ◽  
Zhiguang Gao ◽  
Xiaodong Zhang
Keyword(s):  
Pressure Drop ◽  
Optimization Design ◽  
Three Dimensional ◽  
Hydraulic Turbine ◽  
Multi Objective Optimization ◽  
Modeling Technology ◽  
Low Aspect Ratio ◽  
Turbine Performance ◽  
Output Torque ◽  
Twisted Blade

The bowed-twisted-swept modeling technology of three-dimensional blade has been widely used in the gas impeller machinery and achieved good results. This paper introduces the two-dimensional flow theory and the bowed-twisted-swept modeling ideology into hydraulic turbine design. Simultaneously combined with the popular NSGA-II multi-objective optimization algorithm, a complete set of hydraulic turbine cascade design method was proposed. Taking the last-stage low aspect ratio hydraulic cascade of Ф175 type turbine as an example, the parametric model of this cascade was reconstructed by a high-precision automatic bridge coordinate measuring machine. The multi-objective optimization design of three-dimensional modeling of cascade was completed with the single-stage turbine output torque, efficiency and pressure drop as the objective targets. Finally the influence of the bowed-twisted-swept modeling technology on the hydraulic turbine performance was explored in detail by a professional rotating machinery CFD software. Numerical analysis shows that the twisted blade design achieves a 1.5 times increase in torque and 2 to 4 times increase in pressure diff at same working condition. Moreover, when bowing optimization design and sweeping optimization design are applied on the twisted blade individually, the output torque and the stage efficiency of the hydraulic turbine are respectively improved, and when both two methods are simultaneously applied on the twisted blade, it is beneficial to reduce the pressure drop loss. However, it is noticeable that when the bowed-swept modeling technology used in a straight blade using almost have no effect on the turbine performance.

scholarly journals Theoretical Analysis of Brush Seals Leakage Using Local Computational Fluid Dynamics Estimated Permeability Laws

2018 ◽  
Vol 140 (6) ◽  
Author(s):  
Lilas Deville ◽  
Mihai Arghir
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
Reynolds Number ◽  
Principal Direction ◽  
Experimental Results ◽  
Leakage Flow ◽  
Cfd Analysis ◽  
Brush Seal ◽  
Brush Seals ◽  
Local Reynolds Number

Brush seals are a mature technology that has generated extensive experimental and theoretical work. Theoretical models range from simple correlations with experimental results to advanced numerical approaches coupling the bristles deformation with the flow in the brush. The present work follows this latter path. The bristles of the brush are deformed by the pressure applied by the flow, by the interference with the rotor and with the back plate. The bristles are modeled as linear beams but a nonlinear numerical algorithm deals with the interferences. The brush with its deformed bristles is then considered as an anisotropic porous medium for the leakage flow. Taking into account, the variation of the permeability with the local geometric and flow conditions represents the originality of the present work. The permeability following the principal directions of the bristles is estimated from computational fluid dynamics (CFD) calculations. A representative number of bristles are selected for each principal direction and the CFD analysis domain is delimited by periodicity and symmetry boundary conditions. The parameters of the CFD analysis are the local Reynolds number and the local porosity estimated from the distance between the bristles. The variations of the permeability are thus deduced for each principal direction and for Reynolds numbers and porosities characteristic for brush seal. The leakage flow rates predicted by the present approach are compared with experimental results from the literature. The results depict also the variations of the pressures, of the local Reynolds number, of the permeability, and of the porosity through the entire brush seal.

scholarly journals Use of a Tracer Gas Technique to Study Mixing in a Low Speed Turbine

1981 ◽  
Author(s):  
J. D. Denton ◽  
S. Usui
Keyword(s):  
Boundary Layers ◽  
Large Scale ◽  
Small Concentration ◽  
Flame Ionization Detector ◽  
Ionization Detector ◽  
Tracer Gas ◽  
Low Speed ◽  
Flame Ionization ◽  
Air Turbine ◽  
End Wall

A method of using a flame ionization detector to study the movement of air containing a small concentration of ethylene is described. Ethylene is chosen because it has almost the same density as air so buoyancy effects are negligible. The technique is applied to flow in a bent duct and in a low speed air turbine. In both cases large scale migrations of the end wall boundary layers onto the suction surfaces are observed. However, in the turbine the span wise movement and mixing of the flow at mid-span is remarkably small.

scholarly journals Surrogate Assisted Design Optimization of an Air Turbine

2014 ◽  
Vol 2014 ◽  
pp. 1-8 ◽  
Author(s):  
Rameez Badhurshah ◽  
Abdus Samad
Keyword(s):  
Design Space ◽  
Hybrid Genetic Algorithm ◽  
Navier Stokes ◽  
Cfd Analysis ◽  
Impulse Turbine ◽  
Optimal Point ◽  
Ocean Wave Energy ◽  
Design Variables ◽  
Air Turbine ◽  
Full Factorial

Surrogates are cheaper to evaluate and assist in designing systems with lesser time. On the other hand, the surrogates are problem dependent and they need evaluation for each problem to find a suitable surrogate. The Kriging variants such as ordinary, universal, and blind along with commonly used response surface approximation (RSA) model were used in the present problem, to optimize the performance of an air impulse turbine used for ocean wave energy harvesting by CFD analysis. A three-level full factorial design was employed to find sample points in the design space for two design variables. A Reynolds-averaged Navier Stokes solver was used to evaluate the objective function responses, and these responses along with the design variables were used to construct the Kriging variants and RSA functions. A hybrid genetic algorithm was used to find the optimal point in the design space. It was found that the best optimal design was produced by the universal Kriging while the blind Kriging produced the worst. The present approach is suggested for renewable energy application.

The Effect of Clearance Flow of Variable Area Nozzles on Radial Turbine Performance

2008 ◽  
Author(s):  
Hideaki Tamaki ◽  
Shinya Goto ◽  
Masaru Unno ◽  
Akira Iwakami
Keyword(s):  
Flow Field ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Specific Work ◽  
Nozzle Vane ◽  
Turbine Efficiency ◽  
Turbine Performance ◽  
Setting Angle ◽  
Clearance Flow ◽  
1D Model

The flow behind the variable area nozzle for radial turbines was measured with a 3-hole yaw probe and calculated with CFD. Two nozzle throat-areas were investigated: the smallest and the largest opening for the variable nozzle. Test results agreed with the calculated results qualitatively. The leakage flow through the tip clearance of the nozzle vane significantly affected the flow field downstream of the nozzle vane with the smallest opening. However, the effect on leakage flow on the flow field downstream of the nozzle vane with the largest opening was very weak. In the flow field of the largest opening nozzle, the effect of wake s dominant. The effect of the clearance of the nozzle vane on the turbine performance was estimated by a 1D-model and the strong influence on the turbine efficiency was confirmed at smallest opening. The flow fields in the impeller downstream of the nozzle vane at the smallest opening with and without the nozzle clearance were investigated with CFD. The setting angle of the nozzle vane without clearance was adjusted to match the operating point of the turbine with the nozzle clearance. In order to extract the specific work from the impeller, the nozzle vane with the vane clearance requires the larger vane setting angle than that without clearance. The increase of the vane setting angle increases the incidence loss and deteriorates turbine efficiency.

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