scholarly journals Theoretical Analysis of Brush Seals Leakage Using Local Computational Fluid Dynamics Estimated Permeability Laws

Author(s):  
Lilas Deville ◽  
Mihai Arghir

Brush seals are a mature technology that has generated extensive experimental and theoretical work. Theoretical models range from simple correlations with experimental results to advanced numerical approaches coupling the bristles deformation with the flow in the brush. The present work follows this latter path. The bristles of the brush are deformed by the pressure applied by the flow, by the interference with the rotor and with the back plate. The bristles are modeled as linear beams but a nonlinear numerical algorithm deals with the interferences. The brush with its deformed bristles is then considered as an anisotropic porous medium for the leakage flow. Taking into account, the variation of the permeability with the local geometric and flow conditions represents the originality of the present work. The permeability following the principal directions of the bristles is estimated from computational fluid dynamics (CFD) calculations. A representative number of bristles are selected for each principal direction and the CFD analysis domain is delimited by periodicity and symmetry boundary conditions. The parameters of the CFD analysis are the local Reynolds number and the local porosity estimated from the distance between the bristles. The variations of the permeability are thus deduced for each principal direction and for Reynolds numbers and porosities characteristic for brush seal. The leakage flow rates predicted by the present approach are compared with experimental results from the literature. The results depict also the variations of the pressures, of the local Reynolds number, of the permeability, and of the porosity through the entire brush seal.

Author(s):  
Yahya Dogu ◽  
Ahmet S. Bahar ◽  
Mustafa C. Sertçakan ◽  
Altuğ Pişkin ◽  
Ercan Arıcan ◽  
...  

Brush seals require custom design and tailoring due to their behavior driven by flow dynamic, which has many interacting design parameters, as well as their location in challenging regions of turbomachinery. Therefore, brush seal technology has not reached a conventional level across the board standard. However, brush seal geometry generally has a somewhat consistent form. Since this consistent form does exist, knowledge of the leakage performance of brush seals depending on specific geometric dimensions and operating conditions is critical and predictable information in the design phase. However, even though there are common facts for some geometric dimensions available to designers, open literature has inadequate quantified information about the effect of brush seal geometric dimensions on leakage. This paper presents a detailed computational fluid dynamics (CFD) investigation quantifying the leakage values for some geometric variables of common brush seal forms functioning in some operating conditions. Analyzed parameters are grouped as follows: axial dimensions, radial dimensions, and operating conditions. The axial dimensions and their ranges are front plate thickness (z1 = 0.040–0.150 in.), distance between front plate and bristle pack (z2 = 0.010–0.050 in.), bristle pack thickness (z3 = 0.020–0.100 in.), and backing plate thickness (z4 = 0.040–0.150 in.). The radial dimensions are backing plate fence height (r1 = 0.020–0.100 in.), front plate fence height (r2 = 0.060–0.400 in.), and bristle free height (r3 = 0.300–0.500 in.). The operating conditions are chosen as clearance (r0 = 0.000–0.020 in.), pressure ratio (Rp = 1.5–3.5), and rotor speed (n = 0–40 krpm). CFD analysis was carried out by employing compressible turbulent flow in 2D axisymmetric coordinate system. The bristle pack was treated as a porous medium for which flow resistance coefficients were calibrated by using literature based test data. Selected dimensional and operational parameters for a common brush seal form were investigated, and their effects on leakage performance were quantified. CFD results show that, in terms of leakage, the dominant geometric dimensions were found to be the bristle pack thickness and the backing plate fence height. It is also clear that physical clearance dominates leakage performance, when compared to the effects of other geometric dimensions. The effects of other parameters on brush seal leakage were also analyzed in a comparative manner.


Author(s):  
Olivier Macchion ◽  
Stefan Belfroid ◽  
Leszek Stachyra ◽  
Atle Jensen

Abstract Computational Fluid Dynamics (CFD) simulations are used to predict the flow-induced forcing in high-pressure multiphase pipe flow. Furthermore, empirical correlations from the literature is compared and validated against computational and experimental results. Based on the CFD results and in conjunction with the reference 6” (internal diameter (ID)) data, new scaling rules are proposed.


2013 ◽  
Vol 135 (12) ◽  
Author(s):  
Bo Qiu ◽  
Jun Li

Brush seals have been applied in more and more challenging high-temperature locations. The high speed bristle-rotor friction causes a considerable heat generation which accelerates the bristles wear. The frictional heat generation at bristle-rotor interface becomes another major concern in brush seal applications. This study presented detailed investigations on the heat transfer characteristics and contact mechanics of brush seals using a combined computational fluid dynamics (CFD) and finite element method (FEM) brush seal model. The CFD model of brush seal for mass and heat transfer employed Reynolds-averaged Navier–Stokes (RANS) solutions coupled with non-Darcian porous medium approach. The nonlinear contact model of brush seal was established using FEM with considerations of internal frictions (bristle to rotor, bristle to backing plate, and bristle to bristle) and aerodynamic loads on bristles. The numerical method involved iterations between CFD and FEM models to better evaluate the heat transfer behaviors of the brush seal with consideration of bristle deflections. The frictional heat generation was calculated from the product of bristle-rotor frictional force and sliding velocity. The bristle deflections and temperature distributions of the brush seal were predicted at various operational conditions using the iterative CFD and FEM brush seal model. The effects of pressure differential and rotational speed on the contact behavior, temperature distribution and bristle maximum temperature of brush seals were numerically investigated using the developed approach. The detailed pressure contours and streamline distributions of the brush seal were also illustrated.


Energies ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 492
Author(s):  
Fatih Selimefendigil ◽  
Hakan F. Oztop ◽  
Mikhail A. Sheremet

In this study, thermoelectric generation with impinging hot and cold nanofluid jets is considered with computational fluid dynamics by using the finite element method. Highly conductive CNT particles are used in the water jets. Impacts of the Reynolds number of nanojet stream combinations (between (Re1, Re2) = (250, 250) to (1000, 1000)), horizontal distance of the jet inlet from the thermoelectric device (between (r1, r2) = (−0.25, −0.25) to (1.5, 1.5)), impinging jet inlet to target surfaces (between w2 and 4w2) and solid nanoparticle volume fraction (between 0 and 2%) on the interface temperature variations, thermoelectric output power generation and conversion efficiencies are numerically assessed. Higher powers and efficiencies are achieved when the jet stream Reynolds numbers and nanoparticle volume fractions are increased. Generated power and efficiency enhancements 81.5% and 23.8% when lowest and highest Reynolds number combinations are compared. However, the power enhancement with nanojets using highly conductive CNT particles is 14% at the highest solid volume fractions as compared to pure water jet. Impacts of horizontal location of jet inlets affect the power generation and conversion efficiency and 43% variation in the generated power is achieved. Lower values of distances between the jet inlets to the target surface resulted in higher power generation while an optimum value for the highest efficiency is obtained at location zh = 2.5ws. There is 18% enhancement in the conversion efficiency when distances at zh = ws and zh = 2.5ws are compared. Finally, polynomial type regression models are obtained for estimation of generated power and conversion efficiencies for water-jets and nanojets considering various values of jet Reynolds numbers. Accurate predictions are obtained with this modeling approach and it is helpful in assisting the high fidelity computational fluid dynamics simulations results.


2016 ◽  
Vol 819 ◽  
pp. 356-360
Author(s):  
Mazharul Islam ◽  
Jiří Fürst ◽  
David Wood ◽  
Farid Nasir Ani

In order to evaluate the performance of airfoils with computational fluid dynamics (CFD) tools, modelling of transitional region in the boundary layer is very critical. Currently, there are several classes of transition-based turbulence model which are based on different methods. Among these, the k-kL- ω, which is a three equation turbulence model, is one of the prominent ones which is based on the concept of laminar kinetic energy. This model is phenomenological and has several advantageous features. Over the years, different researchers have attempted to modify the original version which was proposed by Walter and Cokljat in 2008 to enrich the modelling capability. In this article, a modified form of k-kL-ω transitional turbulence model has been used with the help of OpenFOAM for an investigative CFD analysis of a NACA 4-digit airfoil at range of angles of attack.


2013 ◽  
Vol 662 ◽  
pp. 586-590
Author(s):  
Gang Lu ◽  
Qing Song Yan ◽  
Bai Ping Lu ◽  
Shuai Xu ◽  
Kang Li

Four types of Super Typhoon drip emitter with trapezoidal channel were selected out for the investigation of the flow field of the channel, and the CFD (Computational Fluid Dynamics) method was applied to simulate the micro-field inside the channel. The simulation results showed that the emitter discharge of different turbulent model is 4%-14% bigger than that of the experimental results, the average discharge deviation of κ-ω and RSM model is 5, 4.5 respectively, but the solving efficiency of the κ-ω model is obviously higher than that of the RSM model.


Author(s):  
Konrad Bamberger ◽  
Thomas Carolus

The purpose of this work is to identify upper efficiency limits of industrial fans such as axial rotor-only fans, axial with guide vanes, centrifugal rotor-only and centrifugal with volute. The efficiency limit is always a function of the class, the design point within the class and the definition of efficiency (total-to-static and total-to-total). The characteristic Reynolds number is another relevant parameter. First, based on analytical and empirical loss models, a theoretical efficiency limit is estimated. A set of idealizing assumptions in the loss models yields efficiencies which are assumed to be an insuperable limit but may be unrealistically high. Second, more realistic efficiency limits are estimated using a computational fluid dynamics-based optimization scheme, seeking for the best designs and hence the maximum achievable efficiencies in all classes. Given the self-imposed constraints in the geometrical parameter space considered, the thus-obtained practical efficiency limits can only be exceeded by admitting more complex geometries of the fans.


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