Combined Effect of Slot Injection, Effusion Array and Dilution Hole on the Heat Transfer Coefficient of a Real Combustor Liner: Part 1—Experimental Analysis

Author(s):  
Bruno Facchini ◽  
Francesco Maiuolo ◽  
Lorenzo Tarchi ◽  
Daniele Coutandin

An experimental analysis of a real engine cooling scheme was performed on a test article replicating a slot injection and an effusion array with a central large dilution hole. Test section consists of a rectangular cross-section duct with a flat plate comprised of 270 holes arranged in 29 staggered rows (D = 1.65mm, Sx/D = 7.6, Sy/D = 6, L/D = 5.5, α = 30deg) and a dilution hole (D = 18.75mm) located at the 14th row. Both effusion and dilution holes are fed by a channel replicating combustor annulus, that allows to control cold gas side cross-flow parameters, especially in terms of Reynolds number of both annulus and effusion holes. Upstream the first row, a 6mm high slot, ensure the protection of the very first region of the liner. Final aim was the measurement of both heat transfer coefficient and Net Heat Flux Reduction of the cooling scheme, by means of a steady-state Thermochromic Liquid Crystals (TLC) technique with a thin Inconel heating foil. A data reduction procedure based on a Finite Element approach has been developed to take into account the non uniform heat generation and conduction due to the large amount of holes. Experiments were carried out considering the combined effects of slot, effusion and dilution holes. Three different effusion blowing ratios (BR = 3–5–7) are investigated, keeping constant the slot flow parameters (BR = 1.3). Results highlight a large influence of effusion blowing ratio on heat transfer coefficient. A steep increase was found in the first rows, while the large dilution hole does not influences significantly the heat transfer behaviour in the downstream area.

Author(s):  
Lorenzo Tarchi ◽  
Bruno Facchini ◽  
Francesco Maiuolo ◽  
Daniele Coutandin

An experimental analysis of a realistic engine cooling scheme was performed on a test article replicating a slot injection and an effusion array with a central large dilution hole. A test section consists of a rectangular cross-section duct with a flat plate comprised of 270 effusion holes arranged in 29 staggered rows (D = 1.65 mm, Sx/D = 7.6, Sy/D = 6, L/D = 5.5, α = 30 deg) and a dilution hole (D = 18.75 mm) located at the 14th row. Both effusion and dilution holes are fed by a channel replicating a combustor annulus, which allows to control of cold gas side cross-flow parameters, especially in terms of Reynolds number of both annulus and effusion holes. Upstream the first row, a 6 mm high slot ensures the protection of the very first region of the liner. In order to simulate the combustor flowpath, a backward facing step was installed upstream the slot to generate a large recirculating area. Adiabatic effectiveness, heat transfer coefficient and net heat flux reduction were evaluated and compared with non- recirculating experiments. Measurements were performed by means of a steady-state Thermochromic liquid crystals (TLC) technique with a thin Inconel heating foil for the heat transfer measurements. A data reduction procedure based on a finite element approach has been developed to take into account the non uniform heat generation and conduction due to the large amount of holes. Experiments were carried out considering the combined effects of slot, effusion and dilution holes. Three different effusion blowing ratios (BR = 3-5-7) are investigated, keeping constant the slot flow parameters (BR = 1.3). Results highlight that the presence of the step leads to a general reduction of effectiveness while does not have effects on the heat transfer coefficient.


Author(s):  
Bruno Facchini ◽  
Francesco Maiuolo ◽  
Lorenzo Tarchi ◽  
Daniele Coutandin

An experimental analysis of a realistic engine cooling scheme was performed on a test article replicating a slot injection and an effusion array with a central large dilution hole. Test section consists of a rectangular cross-section duct with a flat plate comprised of 270 effusion holes arranged in 29 staggered rows (D = 1.65mm, Sx/D = 7.6, Sy/D = 6, L/D = 5.5, α = 30deg) and a dilution hole (D = 18.75mm) located at the 14th row. Both effusion and dilution holes are fed by a channel replicating a combustor annulus, that allows to control cold gas side cross-flow parameters, especially in terms of Reynolds number of both annulus and effusion holes. Upstream the first row, a 6mm high slot, ensure the protection of the very first region of the liner. In order to simulate the combustor flowpath, a backward facing step was installed upstream the slot to generate a large recirculating area. Adiabatic effectiveness, heat transfer coefficient and Net Heat Flux Reduction were evaluated and compared with non recirculating experiments. Measurements were performed by means of a steady-state Thermo-chromic Liquid Crystals (TLC) technique with a thin Inconel heating foil for the heat transfer measurements. A data reduction procedure based on a Finite Element approach has been developed to take into account the non uniform heat generation and conduction due to the large amount of holes. Experiments were carried out considering the combined effects of slot, effusion and dilution holes. Three different effusion blowing ratios (BR = 3-5-7) are investigated, keeping constant the slot flow parameters (BR = 1.3). Results highlight that the presence of the step leads to a general reduction of effectiveness while does not have effects on the heat transfer coefficient.


2019 ◽  
pp. 933-950
Author(s):  
Ashish Prakash Shahane ◽  
Digambar T. Kashid ◽  
Sandeep S. Wangikar ◽  
Sachin Kale ◽  
Surendra Barhatte ◽  
...  

Author(s):  
Bo-lun Zhang ◽  
Li Zhang ◽  
Hui-ren Zhu ◽  
Jian-sheng Wei ◽  
Zhong-yi Fu

Film cooling performance of the double-wave trench was numerically studied to improve the film cooling characteristics. Double-wave trench was formed by changing the leading edge and trailing edge of transverse trench into cosine wave. The film cooling characteristics of transverse trench and double-wave trench were numerically studied using Reynolds Averaged Navier Stokes (RANS) simulations with realizable k-ε turbulence model and enhanced wall treatment. The film cooling effectiveness and heat transfer coefficient of double-wave trench at different trench width (W = 0.8D, 1.4D, 2.1D) conditions are investigated, and the distribution of temperature field and flow field were analyzed. The results show that double-wave trench effectively improves the film cooling effectiveness and the uniformity of jet at the downstream wall of the trench. The span-wise averaged film cooling effectiveness of the double-wave trench model increases 20–63% comparing with that of the transverse trench at high blowing ratio. The anti-counter-rotating vortices which can press the film on near-wall are formed at the downstream wall of the double-wave trench. With the double-wave trench width decreasing, the film cooling effectiveness gradually reduces at the hole center-line region of the downstream trench. With the increase of the blowing ratio, the span-wise averaged heat transfer coefficient increases. The span-wise averaged heat transfer coefficient of the double-wave trench with 0.8D and 2.1D trench width is higher than that of the double-wave trench with 1.4D trench width at the high blowing ratio conditions.


Author(s):  
Lin Ye ◽  
Cun-liang Liu ◽  
Hai-yong Liu ◽  
Hui-ren Zhu ◽  
Jian-xia Luo

To investigate the effects of the inclined ribs on internal flow structure in film hole and the film cooling performance on outer surface, experimental and numerical studies are conducted on the effects of rib orientation angle on film cooling of compound cylindrical holes. Three coolant channel cases, including two ribbed cross-flow channels (135° and 45° angled ribs) and the plenum case, are studied under three blowing ratios (0.5, 1.0 and 2.0). 2D contours of film cooling effectiveness as well as heat transfer coefficient were measured by transient liquid crystal measurement technique (TLC). The steady RANS simulations with realizable k-ε turbulence model and enhanced wall treatment were performed. The results show that the spanwise width of film coverage is greatly influenced by the rib orientation angle. The spanwise width of the 45° rib case is obviously larger than that of the 135° rib case under lower blowing ratios. When the blowing ratio is 1.0, the area-averaged cooling effectiveness of the 135° rib case and the 45° rib case are higher than that of the plenum case by 38% and 107%, respectively. With the increase of blowing ratio, the film coverage difference between different rib orientation cases becomes smaller. The 45° rib case also produces higher heat transfer coefficient, which is higher than the 135° rib case by 3.4–8.7% within the studied blowing ratio range. Furthermore, the discharge coefficient of the 45° rib case is the lowest among the three cases. The helical motion of coolant flow is observed in the hole of 45° rib case. The jet divides into two parts after being blown out of the hole due to this motion, which induces strong velocity separation and loss. For the 135° rib case, the vortex in the upper half region of the secondary-flow channel rotates in the same direction with the hole inclination direction, which leads to the straight streamlines and thus results in lower loss and higher discharge coefficient.


2021 ◽  
pp. 1-23
Author(s):  
Zheng Min ◽  
Sarwesh Narayan Parbat ◽  
Qing-Ming Wang ◽  
Minking K. Chyu

Abstract Transpiration cooling is able to provide more uniform coolant coverage than film cooling to effectively protect the component surface from contacting the hot gas. Due to numerous coolant ejection outlets within a small area at the target surface, the experimental thermo-fluid investigation on transpiration cooing becomes a significant challenge. Two classic methods to investigate film cooling, the steady-state foil heater method and the transient thermography technique, both fail for transpiration cooling because the foil heater would block numerous coolant outlets, and the semi-infinite solid conduction model no longer holds for porous plates. In this study, a micro-lithography method to fabricate a silver coil pattern on top of the additively manufactured polymer porous media as the surface heater was proposed. The circuit was deliberately designed to cover the solid surface in a combination of series connection and parallel connection to ensure the power in each unit cell area at the target surface was identical. With uniform heat flux generation, the steady-state tests were conducted to obtain distributions of a pair of parameters, adiabatic cooling effectiveness, and heat transfer coefficient (HTC). The results showed that the adiabatic cooling effectiveness could reach 0.65 with a blowing ratio lower than 0.5. Meanwhile, the heat transfer coefficient ratio (hf/h0) of transpiration cooling was close to 1 with a small blowing ratio at 0.125. A higher HTC ratio was observed for smaller pitch-to-diameter cases due to more turbulence intensity generated at the target surface.


Author(s):  
Hasan Nasir ◽  
Srinath V. Ekkad ◽  
Ronald S. Bunker

The present study investigates the effects of coolant injection on adiabatic film effectiveness and heat transfer coefficients from a plane and recessed tip of a HPT first stage rotor blade. Three cases where coolant is injected from (a) five orthogonal holes located along the camber line, (b) seven angled holes located near the blade tip along the pressure side and (c) combination cases when coolant is injected from both tip and pressure side holes were studied. The pressure ratio (inlet total pressure to exit static pressure for the cascade) across the blade row was 1.2, and the experiments were run in a blow-down test rig with a four-blade linear cascade. The Reynolds number based on cascade exit velocity and axial chord length was 8.61×105 and the inlet and exit Mach number were 0.16 and 0.55, respectively. A transient infrared (IR) technique was used to measure adiabatic film effectiveness and heat transfer coefficient simultaneously for three blowing ratios of 1.0, 2.0, and 3.0. For all the cases, gap-to-blade span ratio of 1% was used. The depth-to-blade span ratio of 0.0416 was used for the recessed tip. Pressure measurements on the shroud were also taken to characterize the leakage flow and understand the heat transfer distributions. For tip injection, when blowing ratio increases from 1.0 to 2.0, film effectiveness increases for both plane and recessed tip. At blowing ratio 3.0, lift off is observed for both cases. In case of pressure side coolant injection and for plane tip, lift off is observed at blowing ratio 2.0 and reattachments of jets are observed at blowing ratio 3.0. But, almost no effectiveness is observed for squealer tip at all blowing ratios with pressure side injection. For combination case, very high effectiveness is observed at blowing ratio 3.0 for both plane and recessed blade tip. It appears that for this high blowing ratio, coolant jets from the tip hit the shroud first and then reattach back on to the blade tip. For tip injection, as blowing ratio increases heat transfer coefficient decreases for both plane and recessed tip. In case of pressure side coolant injection and for plane tip, film injection reduced heat transfer coefficient along the pressure side. Minimal effect is observed for recessed tip at all blowing ratios. For combination case, very high heat transfer coefficient is observed at blowing ratio 3.0 for both plane and recessed blade tip. It appears that for this high blowing ratio, coolant jets from the tip hit the shroud first and then reattach back on to the blade tip.


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