Investigations on the Effect of Inflow Distortion on the Performance of a High Aspect Ratio, Low Speed Contra Rotating Fan Stage

Author(s):  
Chetan S. Mistry ◽  
A. M. Pradeep

In this paper, results from an experimental study on the effect of circumferential inflow distorted on the performance and flow behavior of a high aspect ratio, low speed contra rotating fan, are reported. The total pressure at the inlet is artificially distorted by means of 90° mesh sector having porosity of 0.70. The performance of contra rotating fan was studied under variable speed combinations of rotors under clean and distorted inflow conditions. Detailed flow analyses were conducted under design and off-design conditions. In order to understand the extent of inlet distortion, the distortion sector was rotated circumferentially at intervals of 15° to cover the entire annulus. Detailed measurements of total pressure, velocity components and flow angles were carried out at the inlet of the first rotor, between the two rotors and at the exit of the second rotor. The study reveals a few interesting aspects on the effect of inflow distortion on the performance of a contra-rotating stage. It is observed that a higher rotational speed of the second rotor has a beneficial effect on the overall performance.

2014 ◽  
Vol 136 (7) ◽  
Author(s):  
Chetan Mistry ◽  
A. M. Pradeep

The influence of circumferential inflow distorted on the performance and flow behavior of a high aspect ratio, low speed contra rotating fan is reported in this paper. The total pressure at the inlet is artificially distorted by means of 90 deg mesh sector with a porosity of 0.70. The performance of the contra rotating fan was studied under different speed combinations of the two rotors under clean and distorted inflow conditions. Detailed flow analyses were conducted under design and off-design conditions. In order to understand the effect of distortion and its extent, the distortion sector was rotated circumferentially at intervals of 15 deg to cover the entire annulus. Detailed measurements of the total pressure, velocity components, and flow angles were carried out at the inlet of the first rotor, between the two rotors, and at the exit of the second rotor. The study reveals a few interesting aspects on the effect of inflow distortion on the performance of a contra-rotating stage. For the design speed combination and lower rotational speed of rotor-2, a reduction in the overall operating range with a shift of the peak pressure point towards higher mass flow rate, was observed. It is observed that the effect of inflow distortion at the inlet of rotor-1 gets transferred in the direction of rotor-1 rotation and spreads across the entire annulus. The opposite sense of rotation of rotor-2 causes the distortion effect to get transferred in the direction of rotation of rotor-2 with an associated reduction in the total pressure near the hub. It is observed that a higher rotational speed of the second rotor has a beneficial effect on the overall performance due to the strong suction by generated higher rotational speed of rotor-2.


Author(s):  
Chetan S. Mistry ◽  
A. M. Pradeep

In this paper, results from an experimental study on the effect of circumferential inflow distortion on the flow behavior of a high aspect ratio, low speed contra rotating fan, are reported. The total pressure at the inlet is artificially distorted by means of (i) 90° sector mesh having porosity of 0.70, (ii) 90° sector mesh having porosity combination of 0.70 and 1/3rd section at the hub region covered by mesh of porosity 0.64 (hub covered combined distortion) and (iii) 90° sector mesh having porosity combination of 0.7 and 1/3rd section at the tip region covered by mesh of porosity 0.64 (tip covered combined distortion). Detailed flow analyses were conducted under design speed combination and design mass flow rate of 6 kg/s. In order to understand the extent of inlet distortion, the distortion sector was rotated circumferentially at intervals of 15° to cover the entire annulus. Detailed measurements of velocity components and flow angles were carried out at the inlet of the first rotor, between the two rotors and at the exit of the second rotor. The study reveals a few interesting aspects on the effect of circumferential and combined distortion inflow distortion on the flow behavior of a contra-rotating stage. The presence of low porosity screen reduces the axial velocity magnitude and generates higher spread of distortion near the localized region of placement of the screen. The pure circumferential distortion has a greater effect on the performance of both the rotors compared to hub and tip covered combined distortion.


2014 ◽  
Vol 2014 ◽  
pp. 1-14
Author(s):  
Chetan Mistry ◽  
A. M. Pradeep

The paper reports results of a detailed study of hub- and tip-strong radial inflow distortion on the performance of a low speed, high aspect ratio (3.0) contrarotating fan stage. The distortion screen (placed upstream of the first rotor) covers 1/3 of the span of the blade near the hub and the casing for hub-strong and tip-strong inflow distortions, respectively. The performance of the contrarotating fan was investigated under both the radially distorted inflows and compared with the clean inflow conditions under different speed combinations of rotor-1 and rotor-2. The hub-strong radial distortion reduces the overall performance (pressure rise and efficiency) as well as the operating range by about 2 to 4% under the different speed combinations. On the other hand, it is interesting to observe that the tip covered radial distortion not only improves the pressure rise, but also increases the overall operating range by about 6 to 8%. There was, however, a 6 to 8% decrease in efficiency in this case as compared to 12 to 15% for hub-strong radial inflow distortion. The results reveal the physics of the effects of radial inflow distortion on the overall performance of the contrarotating fan stage.


Author(s):  
Chetan S. Mistry ◽  
A. M. Pradeep

This paper explores the effect of speed ratio and axial spacing between high aspect ratio, low speed contra-rotating pair rotors on their aerodynamic performance. The blades were designed with a low hub-tip ratio of 0.35 and an aspect ratio of 3.0. Numerical and experimental studies are carried out on these contra-rotating rotors operating at a Reynolds number of 1.258 × 105 (based on blade chord). The first and second rotors were designed to develop a pressure rise of 1100 Pa and 900 Pa, respectively, for total mass flow rate of 6 kg/s when both operating at a design speed of 2400 rpm. The performance of the fan was evaluated based on variations of total pressure and flow angles at off-design operating conditions. The measurementsof total pressure rise, flow angles etc. are taken upstream of the first rotor and in between the two rotors and downstream of the second rotor. The performance of the contra rotating stage is mainly influenced by the axial spacing between the rotors and speed ratio of both the rotors. The study reveals that the aerodynamics of the contra-rotating stage and stall margin is significantly affected by both the speed ratio as well as the axial spacing between the rotors. It was found that with increasing the speed ratio, the strong suction generated by the second rotor, improves the stage pressure rise and stall margin. Lower axial spacing changes the flow incidence to the second rotor and thereby improves the overall performance of the stage. This however, is accompanied by an increased noise level. The performance is investigated at different speed ratios of the rotors at varying axial spacing. Detailed numerical simulations have been conducted using ANSYS CFX13© using mixing plane approach between rotors. Numerical simulations are compared with experimental results at off-design conditions. These results are validated using the experimental data. Numerical simulations are expected to provide deeper insight into the flow physics of contra-rotating rotors which may be difficult to capture experimentally.


1983 ◽  
Vol 105 (2) ◽  
pp. 223-230 ◽  
Author(s):  
I. Ariga ◽  
N. Kasai ◽  
S. Masuda ◽  
Y. Watanabe ◽  
I. Watanabe

The present paper concerns itself with the effects of total pressure (and thus velocity) distortion on performance characteristics and surge margin of centrifugal compressors. Both radial and circumferential distortions were investigated. The performance tests as well as the velocity measurements within the impeller passages were carried out with a low-speed compressor test rig with the inlet honeycomb as the distortion generators and compared with the case of “no distortion” as a datum. The results indicated that the inlet distortion exerted unfavorable influences on the efficiency and the surge margin of the given compressor, though the influence of the radial distortion was much stronger than that of the circumferential one. Various distortion indices were further examined in order to correlate the performance to the inlet distortion.


Author(s):  
Baofeng Tu ◽  
Xinyu Zhang ◽  
Liang Li ◽  
Jun Hu

The compressor is a critical component that determines the aerodynamic stability of an aero-engine. Total pressure inlet distortion decreases the thrust and shrinks the stability margin, thus inducing severe performance degradation or even flameout. Generally, tip air injection is used to reduce the adverse influence of total pressure inlet distortion on the aerodynamic stability. In the present work, an experimental investigation on the effects of tip air injection on the stability of a two-stage low-speed axial compressor with total pressure inlet distortion was carried out. A flat baffle generated the total pressure distortion at the inlet of the compressor. The stall margin of the compressor was reduced significantly by the total pressure distortion. When the dimensionless insertion depth of the flat baffle was 0.45, the stall margin decreased to 11.4%. Under the total pressure inlet distortion, tip air injection effectively improved the distortion resistance capability of the compressor. The circumferential layout of the nozzle played a critical role in the stability expansion effect of tip air injection under the inlet flow condition of the total pressure distortion. The modal wave disturbance was likely to occur in the distortion-affected region (the low-pressure region and the mixing region). Tip air injection did not inhibit the generation of the modal wave but restrained the development of the modal wave into the stall cell. It improved the low-speed compressor’s tolerance to the modal wave and allowed a higher amplitude modal wave to occur.


Author(s):  
I. Ariga ◽  
N. Kasai ◽  
S. Masuda ◽  
Y. Watanabe ◽  
I. Watanabe

The present paper concerns itself with the effects of total pressure (and thus velocity) distortion on performance characteristics and surge margin of centrifugal compressors. Both radial and circumferential distortions were investigated. The performance tests as well as the velocity measurements within the impeller passages were carried out with a low speed compressor test rig with the inlet honeycomb as the distortion generators and compared with the case of “no distortion” as a datum. The results indicated that the inlet distortion exerted unfavorable influences on the efficiency and the surge margin of the given compressor, though the influence of the radial distortion was much stronger than that of the circumferential one. Various distortion indices were further examined in order to correlate the performance to the inlet distortion.


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