The Relative Performance of External Casing Impingement Cooling Arrangements for Thermal Control of Blade Tip Clearance

Author(s):  
Myeonggeun Choi ◽  
David M. Dyrda ◽  
David R. H. Gillespie ◽  
Orpheas Tapanlis ◽  
Leo V. Lewis

As a key way of improving jet engine performance, a thermal tip clearance control system provides a robust means of manipulating the closure between the casing and the rotating blade tips, reducing undesirable tip leakage flows. This may be achieved using an impingement cooling scheme on the external casing. Such systems can be optimized to increase the contraction capability for a given casing cooling flow. Typically this is achieved by changing the cooled area, local casing features such as the external flanges, or the external cooling geometry. This paper reports the effectiveness of a range of impingement cooling arrangements in typical engine casing closure system. The effects of jet-to-jet pitch, number of jets, inline and staggered alignment of jets, on an engine representative casing geometry are assessed through comparison of the convective heat transfer coefficient distributions as well as the thermal closure at the point of the casing liner attachment. The investigation is primarily numerical, however, a baseline case has been validated experimentally in tests using a transient liquid crystal technique. Steady numerical simulations using the realizable k-ε, k-ω SST and EARSM turbulence models were conducted to understand the variation in the predicted local heat transfer coefficient distribution. Constant mass flow rate was used as a constraint at each engine condition, this approximately pertaining to a constant feed pressure when the manifold exit area is constant. Sets of local heat transfer coefficient data generated using a consistent modelling approach were then used to create reduced order distributions of the local cooling. These were used in a thermo-mechanical model to predict the casing closure at engine representative operating conditions.

2015 ◽  
Vol 138 (3) ◽  
Author(s):  
Myeonggeun Choi ◽  
David M. Dyrda ◽  
David R. H. Gillespie ◽  
Orpheas Tapanlis ◽  
Leo V. Lewis

As a key way of improving jet engine performance, a thermal tip clearance control system provides a robust means of manipulating the closure between the casing and the rotating blade tips, reducing undesirable tip leakage flows. This may be achieved using an impingement cooling scheme on the external casing. Such systems can be optimized to increase the contraction capability for a given casing cooling flow. Typically, this is achieved by changing the cooled area and local casing features, such as the external flanges or the external cooling geometry. This paper reports the effectiveness of a range of impingement cooling arrangements in typical engine casing closure system. The effects of jet-to-jet pitch, number of jets, and inline and staggered alignment of jets on an engine representative casing geometry are assessed through comparison of the convective heat transfer coefficient distributions as well as the thermal closure at the point of the casing liner attachment. The investigation is primarily numerical, however, a baseline case has been validated experimentally in tests using a transient liquid crystal technique. Steady numerical simulations using the realizable k–ε, k–ω SST, and EARSM turbulence models were conducted to understand the variation in the predicted local heat transfer coefficient distribution. A constant mass flow rate was used as a constraint at each engine condition, approximately corresponding to a constant feed pressure when the manifold exit area is constant. Sets of local heat transfer coefficient data generated using a consistent modeling approach were then used to create reduced order distributions of the local cooling. These were used in a thermomechanical model to predict the casing closure at engine representative operating conditions.


1998 ◽  
Vol 120 (1) ◽  
pp. 92-99 ◽  
Author(s):  
D. R. H. Gillespie ◽  
Z. Wang ◽  
P. T. Ireland ◽  
S. T. Kohler

Cast impingement cooling geometries offer the gas turbine designer higher structural integrity and improved convective cooling when compared to traditional impingement cooling systems, which rely on plate inserts. In this paper, it is shown that the surface that forms the jets contributes significantly to the total cooling. Local heat transfer coefficient distributions have been measured in a model of an engine wall cooling geometry using the transient heat transfer technique. The method employs temperature-sensitive liquid crystals to measure the surface temperature of large-scale perspex models during transient experiments. Full distributions of local Nusselt number on both surfaces of the impingement plate, and on the impingement target plate, are presented at engine representative Reynolds numbers. The relative effects of the impingement plate thermal boundary condition and the coolant supply temperature on the target plate heat transfer have been determined by maintaining an isothermal boundary condition at the impingement plate during the transient tests. The results are discussed in terms of the interpreted flow field.


Author(s):  
David R. H. Gillespie ◽  
Zuolan Wang ◽  
Peter T. Ireland ◽  
S. Toby Kohler

Cast impingement cooling geometries offer the gas turbine designer higher structural integrity and improved convective cooling when compared to traditional impingement cooling systems which rely on plate inserts. In this paper, it is shown that the surface which forms the jets contributes significantly to the total cooling. Local heat transfer coefficient distributions have been measured in a model of an engine wall cooling geometry using the transient heat transfer technique. The method employs temperature sensitive liquid crystals to measure the surface temperature of large scale perspex models during transient experiments. Full distributions of local Nusselt number on both surfaces of the impingement plate, and on the impingement target plate are presented at engine representative Reynolds numbers. The relative effects of the impingement plate thermal boundary condition and the coolant supply temperature on the target plate heat transfer has been determined by maintaining an isothermal boundary condition at the impingement plate during the transient tests. The results are discussed in terms of the interpreted flow field.


Author(s):  
Masaya Kumada ◽  
Satoshi Iwata ◽  
Masakazu Obata ◽  
Osamu Watanabe

An axial flow turbine for a turbocharger is used as a test turbine, and the local heat transfer coefficient on the surface of the shroud is measured under uniform heat flux conditions. The nature of the tip clearance flow on the shroud surface and a flow pattern in the downstream region of the rotor blades are studied, and measurements are obtained by using a hot-wire anemometer in combination with a periodic multi-sampling and an ensemble averaging technique. Data are obtained under on- and off-design conditions. The effects of inlet flow angle, rotational speed and tip clearance on the local heat transfer coefficient are elucidated. The mean heat transfer coefficient is correlated with the tip clearance, and the mean velocity is calculated by the velocity triangle method for approximation. A leakage flow region exists in the downstream direction beyond the middle of the wall surface opposite the rotor blade, and a leakage vortex is recognized at the suction side near the trailing edge.


Author(s):  
Alberto Cavallini ◽  
Davide Del Col ◽  
Marko Matkovic ◽  
Luisa Rossetto

The first preliminary tests carried on a new experimental rig for measurement of the local heat transfer coefficient inside a circular 0.8 mm diameter minichannel are presented in this paper. The heat transfer coefficient is measured during condensation of R134a and is obtained from the measurement of the heat flux and the direct gauge of the saturation and wall temperatures. The heat flux is derived from the water temperature profile along the channel, in order to get local values for the heat transfer coefficient. The test section has been designed so as to reduce thermal disturbances and experimental uncertainty. A brief insight into the design and the construction of the test rig is reported in the paper. The apparatus has been designed for experimental tests both in condensation and vaporization, in a wide range of operating conditions and for a wide selection of refrigerants.


1994 ◽  
Vol 116 (1) ◽  
pp. 39-45 ◽  
Author(s):  
M. Kumada ◽  
S. Iwata ◽  
M. Obata ◽  
O. Watanabe

An axial flow turbine for a turbocharger is used as a test turbine, and the local heat transfer coefficient on the surface of the shroud is measured under uniform heat flux conditions. The nature of the tip clearance flow on the shroud surface and a flow pattern in the downstream region of the rotor blades are studied, and measurements are obtained by using a hot-wire anemometer in combination with a periodic multisampling and an ensemble-averaging technique. Data are obtained under on-and off-design conditions. The effects of inlet flow angle, rotational speed, and tip clearance on the local heat transfer coefficient are elucidated. The mean heat transfer coefficient is correlated with the tip clearance, and the mean velocity is calculated by the velocity triangle method for approximation. A leakage flow region exists in the downstream direction beyond the middle of the wall surface opposite the rotor blade, and a leakage vortex is recognized at the suction side near the trailing edge.


1985 ◽  
Vol 107 (2) ◽  
pp. 321-326 ◽  
Author(s):  
E. M. Sparrow ◽  
G. T. Geiger

Wind tunnel experiments were performed to determine both the average heat transfer coefficient and the radial distribution of the local heat transfer coefficient for a circular disk facing a uniform oncoming flow. The experiments covered the range of Reynolds numbers Re from 5000 to 50,000 and were performed using the naphthalene sublimation technique. To complement the experiments, an analysis incorporating both potential flow theory and boundary layer theory was used to predict the stagnation point heat transfer. The measured average Nusselt numbers definitively resolved a deep disparity between information from the literature and yielded the correlation Nu = 1.05 Pr0.36 Re1/2. The radial distributions of the local heat transfer coefficient were found to be congruent when they were normalized by Re1/2. Furthermore, the radial profiles showed that the local coefficient takes on its minimum value at the stagnation point and increases with increasing radial distance from the center of the disk. At the outer edge of the disk, the coefficient is more than twice as large as that at the stagnation point. The theoretical predictions of the stagnation point heat transfer exceeded the experimental values by about 6 percent. This overprediction is similar to that which occurs for cylinders and spheres in crossflow.


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