A Experimental Study of Condensation Heat Transfer and Pressure Drop in a Single High Aspect Ratio Micro-Channel for Refrigerant R134a

Author(s):  
Sourav Chowdhury ◽  
Ebrahim Al-Hajri ◽  
Serguei Dessiatoun ◽  
Amir Shooshtari ◽  
Michael Ohadi

Only recently, experimental data is available in open literature in condensation of various refrigerants in small hydraulic diameter microchannels. The phenomenon of two-phase flow and heat transfer mechanism in small diameter microchannels (< 1 mm) may be different than that in conventional tube sizes due to increasing dominance of several influencing parameters like surface tension, viscosity etc. This paper presents an on-going experimental study of condensation heat transfer and pressure drop of refrigerant R134a is a single high aspect ratio rectangular microchannel of hydraulic diameter 0.7 mm and aspect ratio 7:1. This data will help explore the condensation phenomenon in microchannels that is necessary in the design and development of small-scale heat exchangers and other compact cooling systems. The inlet vapor qualities between 20% and 80% and mass fluxes of 130 and 200 kg/m2s have been studied at present. The microchannel outlet conditions are maintained at close to thermodynamic saturated liquid state through a careful experimental procedure. A unique process for fabrication of the microchannel involving milling and electroplating steps has been adopted to maintain the channel geometry close to design values. Measurement instruments are well-calibrated to ensure low system energy balance error, uncertainty and good repeatability of test data. The trends of data recorded are comparable to that found in recent literature on similar dimension tubes.

Author(s):  
Metapun Nuntakulamarat ◽  
Chao-Cheng Shiau ◽  
Je-Chin Han

Abstract This paper focuses on the measurements of heat transfer enhancement and pressure drop of different pin or fin configurations in a high aspect ratio (AR = 9.57/1.2) channel. Two different pin-fin shapes including circular pins and strip fins were studied. Different pin-fin spacings for circular pins (S/D = 2, 4) and strip fins (S/W = 8, 16) were investigated, respectively. In addition, the thickness effect of the strip fin was included in this study. The regionally averaged heat transfer measurement method was used to acquire the heat transfer coefficients on two opposite featured surfaces within the test channel. For each configuration, the tested Reynolds number was ranging from 20,000 to 80,000. The results indicate that the channel with circular pins has better heat transfer enhancement and higher pressure loss than their strip fins counterparts. However, the strip fins are considered better designs in terms of thermal performance. For the gas turbine designers aim at developing an improved internal cooling feature, this work demonstrates the great potential of the strip fins as a novel and effective cooling design compared with the conventional circular pins.


2020 ◽  
Vol 142 (12) ◽  
Author(s):  
Xiao Cheng ◽  
Huiying Wu

Abstract The dry-out easily occurs on high-aspect ratio microchannel sidewalls due to the decreasing of liquid film thickness. In this paper, the triangular microgrooves possessing the characteristic of evaporating meniscus were designed on the microchannel sidewalls. The heat sink consisted of 33 parallel microchannels, having a hydraulic diameter of 100 μm and an aspect ratio of 4. A platinum film heater and platinum resistance temperature detectors (RTDs) were integrated on the backside of the heat sink to realize uniform heating and precise temperature measurement, respectively. Flow boiling visualization experiments were carried out by high-speed camera in triangular groove-wall and plain-wall microchannels at mass fluxes of 148–490 kg/m2·s and inlet temperatures of 42 °C and 60 °C. The boiling curve, heat transfer coefficient (HTC), pressure drop, and two-phase flow boiling instability were systematically investigated to assess the flow boiling performances. Thin liquid film was observed in the triangular grooves during the dry-out process, compared to the dry-out in plain-wall microchannels. The oscillations of wall temperature, inlet temperature, and pressure drop were significantly suppressed in triangular groove-wall microchannels. Moreover, the earlier onset of nucleate boiling, improved heat flux, and HTC were realized in triangular groove-wall microchannels compared to plain-wall microchannels. Therefore, triangular groove design on the sidewalls is a promising solution to enhance boiling heat transfer and suppress flow boiling instabilities for high-aspect ratio microchannels.


Author(s):  
Yan Yan ◽  
Jixian Dong ◽  
Tong Ren ◽  
Shiyu Feng

In this study, the condensation heat transfer coefficient and pressure drop of steam are obtained in small rectangular tubes with different aspect ratios. The experiments were carried out on three rectangular tubes with aspect ratios of 1:2, 1:3 and 1:5, with mass flux between 25 and 45 kg/m2s, and vapor qualities between 0.1 and 0.8. The experimental data were analyzed to determine the effect of vapor quality, mass flux, and aspect ratio on the heat transfer coefficient and pressure drop. The results showed that the effect of aspect ratio on condensation heat transfer coefficient appears to be dependent on the flow pattern. For stratified flow, the condensation heat transfer coefficient increases as the mass flux increases. For annular flow, the condensation heat transfer coefficient hardly changed. The pressure drop always increases as the aspect ratio increases. Previous studies on round tube heat transfer and pressure drop correlations have not successfully predicted the small rectangular tube data; therefore, modified Shah correlation and Lockhart & Martinelli correlation are proposed, which predict the data with 20% and 23% RMS error, respectively.


Author(s):  
S. Naik ◽  
S. Retzko ◽  
M. Gritsch ◽  
A. Sedlov

The trailing edge region of gas turbine blades is generally subjected to extremely high external heat loads due to the combined effects of high mach numbers and gas temperatures. In order to maintain the metal temperatures of these trailing edges to a level, which fulfils both the part mechanical integrity and turbine performance, highly efficient and reliable cooling of the trailing edges is required without increasing the coolant consumption. In this paper, the heat transfer and pressure drop characteristic of three different turbulator designs in a very high aspect ratio passage have been investigated. The turbulator designs included angled and tapered ribs, broken discrete ribs and V-shaped small chevrons ribs. The heat transfer and pressure drop characteristics of all the turbulator configurations was initially investigated via numerical predictions and subsequently in a scaled experimental perspex model. The experimental study was conducted for a range of operational Reynolds numbers and the TLC (thermochromic liquid crystal) method was used to measure the detailed heat transfer coefficients on all surfaces of the passage. Pressure taps were located at several locations within the perspex model and both the local and average heat transfer coefficients and pressure loss coefficients were determined. The measured and predicted results show, that for all cases investigated, the local internal heat transfer coefficient, which is driven by the highly three dimensional passage flows, is highly non-uniformly within the passage. The highest overall average heat transfer was obtained for the angled and tapered turbulator. Although the average heat transfer coefficient of the discrete broken turbulator and the small chevron turbulator were slightly lower than the baseline case, they had much higher pressure losses. In terms of the overall non-dimensional performance index, which incorporates both the heat transfer and the pressure drop, it was found that the angled and tapered turbulator gave the best overall performance.


2018 ◽  
Vol 8 (11) ◽  
pp. 2267 ◽  
Author(s):  
Norihiro Inoue ◽  
Masataka Hirose ◽  
Daisuke Jige ◽  
Junya Ichinose

In this study, the condensation heat transfer coefficient and pressure drop characteristics of a 4 mm outside diameter smooth tube, using R32, R152a, R410A, and R1234ze(E) refrigerants, were examined. Condensation heat transfer coefficients and pressure drops were measured at a saturation temperature of 35 °C, in the region of mass velocities from 100 to 400 kg m−2s−1. The frictional pressure drop, and the condensation heat transfer from the new measurements, using R1234ze(E) as a refrigerant, were compared with those of R32, R152a, and R410A, in the smooth tube. Experimental values of condensation heat transfer coefficient of smooth tube were also compared to the predicted values obtained using the previously established correlations. The previous correlation from Cavallini et al., for the condensation heat transfer coefficient of small-diameter smooth tube, was estimated to be within ±30%. However, the general correlation, which can be easily predicted, for condensation heat transfer inside small-diameter smooth tubes, was suggested, and the relationship of the general correlation was compared with data for R1234ze(E) obtained by us, and R404A and R290 obtained by other researchers.


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