A First Principle Engine Model for Up-Front Design
Abstract Computer-aided engineering is traditionally employed to evaluate existing engine designs or very mature designs for which detailed design information exists. The analyses are performed to validate and fine tune one design rather than exploring widely differing design concepts. Thus, these analyses are often performed only after a significant commitment has been made to a particular engine design. Computer-aided engineering, however, also has the potential for providing estimates of engine performance at the very onset of the engine design cycle. Such up-front estimates may then be used to lead the design process and to allow conceptually different engine designs to be quickly assessed. For instance, up-front estimates of engine vibration and forces transmitted through engine mounts would support target cascading of engine related noise and vibration requirements at the onset of the design cycle. The objective of this paper is to review the formulation of a simulation tool to support up-front engine design for noise and vibration. This tool provides estimates of important engine noise and vibration measures based only upon a conceptual engine design. Major components of the engine model include a rigid engine block, a flexible crankshaft with hydrodynamic bearings, torsional and bending modes, and nonlinear (frequency/load dependent) engine mounts. The formulation of this model is detailed herein and sample results are reviewed for one engine design.