Study on Boiling Heat Transfer and Critical Heat Flux in Mist Cooling: Effect of Droplet Size on Heat Transfer Characteristics

Author(s):  
Hiroyasu Ohtake ◽  
Tomoyasu Tanaki ◽  
Yasuo Koizumi

Boiling heat transfer and critical heat flux—CHF—in mist cooling were investigated experimentally and analytically. Especially, the heat transfer in the mist cooling was examined focusing on the effects of droplet size and droplet velocity on the heat transfer characteristics. Steady state experiments of heat transfer were conducted using a pure copper cylinder and mist flow of water-air at room temperature. Liquid flow rate was 0.3, 0.9, 1.8, 4 and 8 l/hr, respectively; each air flow rate on normal condition was 0, 40, 75 and 120 lN/min. Furthermore, liquid mass flux on the heater surface for each experimental condition was measured by using a cylinder with a scale and the same diameter as the heater. Distribution of air velocity, average velocity of droplets and average diameter of droplets were measured by using a fine Pitot tube, laser doppler anemometry and immersion method, respectively. Three correlations of the mist cooling rate for non-boiling, evaporation of droplets and evaporation of the liquid film were developed by using the measured liquid mass flux, characteristic droplet velocity and wall superheat. A CHF model was presented by focusing on maximum evaporation rate of the liquid mass flux on a heater. A droplet evaporation model was proposed by using the transient heat conduction in a sphere. Finally, three dimensionless correlations for the mist cooling were presented.

2013 ◽  
Vol 135 (2) ◽  
Author(s):  
YanFeng Fan ◽  
Ibrahim Hassan

Flow boiling heat transfer in a horizontal microtube with inlet restriction (orifice) under uniform heating condition is experimentally investigated using FC-72 as working fluid. A stainless steel microtube with an inner diameter of 889 μm is selected as main microtube. Two microtubes with smaller diameters are assembled at the inlet of main microtube to achieve the restriction ratios of 50% and 20%. The experimental measurement is carried out at mass fluxes ranging from 160 to 870 kg/m2·s, heat fluxes varying from 6 to 170 kW/m2, inlet temperatures of 23 and 35 °C, and saturation pressures of 10 and 45 kPa. The effects of the orifices on two-phase pressure drop, critical heat flux (CHF), and flow boiling heat transfer coefficient are studied. The results show that the pressure drop caused by the orifice takes a considerable portion in the total pressure drop at low mass fluxes. This ratio decreases as the vapor quality or mass flux increases. The difference of normal critical heat flux in the microtubes with different orifice sizes is negligible. In the aspect of flow boiling heat transfer, the orifice is able to enhance the heat transfer at low mass flux and high saturation pressure, which indicates the contribution of orifice in the nucleate boiling dominated regime. However, the effect of orifice on flow boiling heat transfer is negligible in the forced convective boiling dominated regime.


Author(s):  
Bao Truong ◽  
Lin-wen Hu ◽  
Jacopo Buongiorno ◽  
Thomas McKrell

Nanofluids are engineered colloidal dispersions of nano-sized particle in common base fluids. Previous pool boiling studies have shown that nanofluids can improve critical heat flux (CHF) up to 200% for pool boiling and up to 50% for subcooled flow boiling due to the boiling induced nanoparticle deposition on the heated surface. Motivated by the significant CHF enhancement of nanoparticle deposited surface, this study investigated experimentally the subcooled flow boiling heat transfer of pre-coated test sections in water. Using a separate coating loop, stainless steel test sections were treated via flow boiling of alumina nanofluids at constant heat flux and mass flow rate. The pre-coated test sections were then used in another loop to measure subcooled flow boiling heat transfer coefficient and CHF with water. The CHF values for the pre-coated tubing were found on average to be 28% higher than bare tubing at high mass flux G = 2500 kg/m2 s. However, no enhancement was found at lower mass flux G = 1500 kg/m2 s. The heat transfer coefficients did not differ much between experiments when the bare or coated tubes were used. SEM images of the test sections confirm the presence of a nanoparticle coating layer. The nanoparticle deposition is sporadic and no relationship between the coating pattern and the amount of CHF enhancement is observed.


Author(s):  
Tomoyasu Tanaki ◽  
Ken Nemoto ◽  
Hiroyasu Ohtake ◽  
Yasuo Koizumi

The heat transfer in mist cooling for low droplet density, focusing on the heat transfer characteristics, behaviors of liquid on a heating surface and measurements of liquid droplets by LDA was investigated experimentally. Steady heat transfer experiments of a copper block were conducted for mist flow of air and water in a range of air flow rate from 40 to 120 1N/min. Water flow rate was 0.3, 0.9, 1.8, 4.0 and 8.0 1/hr, respectively. Mist flow of water and air forming in a fully conical nozzle with a mixture camber was supplied on the heating surface arranged for horizontal-upward position. The critical heat flux increased with an increasing liquid flow rate. The critical heat flux decreased as the air flow rate increased. Three correlations of the mist cooling rate for non-boiling, evaporation of droplets and evaporation of the liquid film were developed with microscopic parameters of two-phase flow, respectively.


Author(s):  
Tailian Chen ◽  
Suresh V. Garimella

This paper presents an experimental study of flow boiling heat transfer in a microchannel heat sink. The dielectric fluid Fluorinert FC-77 is used as the boiling liquid after it is fully degassed. The experiments were performed at three flow rates ranging from 30 to 50 ml/min. The heat transfer coefficients, as well as the critical heat flux, were found to increase with flow rate. Wall temperature measurements at three locations (near the inlet, near the exit, and in the middle of heat sink) reveal that wall dryout first occurs near the exit of the microchannels. The ratio of heat transfer rate under critical heat flux conditions to the limiting evaporation rate was found to decrease with increasing flow rate, asymptotically approaching unity. Predictions from a number of correlations for nucleate boiling heat transfer in the literature are compared against the experimental results to identify those that provide a good match. The results of this work provide guidelines for the thermal design of microchannel heat sinks in two-phase flow.   This paper was also originally published as part of the Proceedings of the ASME 2005 Heat Transfer Summer Conference.


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