Moment and Friction Force in Three Dimensional Elastic Contact of Two Rectangular Rough Surfaces

Author(s):  
A. Sepehri ◽  
K. Farhang

It is reasonable to expect that when two nominally flat rough surfaces are brought into contact by an applied resultant force, they must support, in addition to the compressive load, an induced moment. The existence of a net applied moment would imply non-even distribution of contact force so that there are more asperities in contact over one region of the nominal area. In this paper we consider the contact between two rectangular rough surfaces that provide normal and tangential contact force as well as contact moment to counteract the net moment imposed by the applied forces. The surfaces are permitted to develop slight angular misalignment and through this contact moment is derived. Through this scheme it is possible to also define elastic contribution to friction since the half-plane tangential contact force on one side of an asperity is no longer balanced by the half-plane tangential force component on the opposite side. The elastic friction force however is shown to be of a much smaller order than the contact normal force.

Author(s):  
A. Sepehri ◽  
K. Farhang

It is reasonable to expect that when two nominally flat rough surfaces are brought into contact by an applied resultant force, they must support, in addition to the compressive load, an induced moment. The existence of a net applied moment would imply non-even distribution of contact force so that there are more asperities in contact over one region of the nominal area. In this paper we consider the contact between two rectangular rough surfaces that provide normal and tangential contact force as well as contact moment to counteract the net moment imposed by the applied forces. The surfaces are permitted to develop slight angular misalignment and through this contact moment is derived. Through this scheme it is possible to also define elastic contribution to friction since the half-plane tangential contact force on one side of an asperity is no longer balanced by the half-plane tangential force component on the opposite side. The elastic friction force however is shown to be of a much smaller order than the contact normal force.


2011 ◽  
Vol 2011 ◽  
pp. 1-14 ◽  
Author(s):  
Ali Sepehri ◽  
Kambiz Farhang

It is reasonable to expect that, when two nominally flat rough surfaces are brought into contact by an applied resultant force, they must support, in addition to the compressive load, an induced moment. The existence of a net applied moment would imply noneven distribution of contact force so that there are more asperities in contact over one region of the nominal area. In this paper, we consider the contact between two rectangular rough surfaces that provide normal and tangential contact force as well as contact moment to counteract the net moment imposed by the applied forces. The surfaces are permitted to develop slight angular misalignment, and thereby contact moment is derived. Through this scheme, it is possible to also define elastic contribution to friction since the half-plane tangential contact force on one side of an asperity is no longer balanced by the half-plane tangential force component on the opposite side. The elastic friction force, however, is shown to be of a much smaller order than the contact normal force. Approximate closed-form equations are found for contact force and moment for the contact of rough surfaces.


Author(s):  
A. Sepehri ◽  
K. Farhang

In this paper we consider the contact between two rectangular rough surfaces that provide normal and tangential contact force as well as contact moment to counteract the net moment imposed by the applied forces. The surfaces are permitted to develop slight angular misalignment and thereby contact moment is derived. Through this scheme it is possible to also define elastic contribution to friction since the half-plane tangential contact force on one side of an asperity is no longer balanced by the half-plane tangential force component on the opposite side. The elastic friction force however is shown to be of a much smaller order than the contact normal force. Approximate closed form equations are found for contact force and moment as functions of separation, asperity radius of curvature sum, mean plane slope and nominal contact dimension. The approximate equations are shown to give error within seven percent.


2009 ◽  
Vol 131 (3) ◽  
Author(s):  
Ali Sepehri ◽  
Kambiz Farhang

In this paper we consider the contact between two rectangular rough surfaces that provide normal and tangential contact forces, as well as contact moment, to counteract the net moment imposed by the applied forces. The surfaces are permitted to develop a slight angular misalignment, and thereby contact moment is derived. Through this scheme it is possible to also define elastic contribution to friction, since the half-plane tangential contact force on one side of an asperity is no longer balanced by the half-plane tangential force component on the opposite side. The elastic friction force, however, is shown to be of a much smaller order than the contact normal force.


Author(s):  
Ali Sepehri ◽  
Kambiz Farhang

Approximate closed form equations are found for normal and tangential contact forces of rough surfaces in dry friction. Using a viscoelastic asperity behavior, mathematical formulae are derived for normal and tangential components of the contact force that depend not only on the separation of the two surfaces but also the rate of approach and relative sliding. The tangential force over a half-plane, corresponding to the moving direction, is found accounting for the directionality of the tangential component of asperity forces. A statistical approach is forwarded in which dependence of the asperity normal and tangential contact force on relative tangential velocity of two asperities can presented as corrective factors in the mathematical description of normal and tangential force components. These are force directionality corrective coefficient and force-velocity directionality corrective coefficient. Two sets of approximate equations are found for each of the normal and half-plane tangential force components. The simplest forms of the approximate equations achieve accuracy to within five (5) percent error, while other forms yield approximation error within 0.2 percent.


2009 ◽  
Vol 131 (4) ◽  
Author(s):  
Ali Sepehri ◽  
Kambiz Farhang

Approximate closed-form equations governing the shoulder-shoulder contact of asperities are derived based on a generalization by Chang, Etsion, and Bogy. The work entails the consideration of asperity shoulder-shoulder contact in which the volume conservation is assumed in the plastic flow regime. Shoulder-shoulder asperity contact gives rise to a slanted contact force comprising tangential and normal components. Each force component comprises elastic and plastic terms, which upon statistical summation yields the force component for the elastic and plastic forces for the contact of two rough surfaces. Half-plane tangential force due to elastic-plastic contact is derived through the statistical summation of tangential force component along an arbitrary tangential direction. Two sets of equations are found. In the first set of equations the functional forms are simpler and provide approximation of contact force to within 9%. The second set is enhanced equations derived from the first set of approximate equations that achieve an accuracy of within 0.2%.


Author(s):  
A. Sepehri ◽  
K. Farhang

Approximate closed-form (closure) equations governing the shoulder-shoulder contact of asperities are derived based on a generalization of Chang, Etsion and Bogy (CEB). The work entails the consideration of asperity shoulder-shoulder contact in which volume conservation is assumed in the plastic flow regime. Shoulder-shoulder asperity contact gives rise to a slanted contact force comprising tangential and normal components. Each force component comprises elastic and elastic-plastic terms, which upon statistical summation yields the force component for the elastic and elastic-plastic force for the contact of two rough surfaces. Half-plane tangential force due to elastic-plastic contact is derived through the statistical summation of tangential force component along an arbitrary tangential direction. Two sets of closure equations are found. In the first set of equations the functional forms are simpler and provide approximation of contact force to within nine percent (9%). The second set of closure equations are closed form equations of more complicated form but with accuracy to within 0.2 percent (0.2%).


Author(s):  
K. Farhang ◽  
A. Lim

Approximate closed-form equations are derived for normal and tangential contact forces of rough surfaces in dry friction. Using an extension of the Greenwood and Tripp model, in which the derivations permit asperity shoulder-to-shoulder contact and viscoelastic asperity behavior. Mathematical formulae are derived for normal and tangential components of the contact force that depend not only on the proximity of the two surfaces but also the rate of approach and relative sliding. A statistical approach is forwarded in which dependence of the asperity tangential contact force on relative tangential velocity of two asperities can be cast as a corrective factor in the mathematical description of tangential force. In this regard two corrective coefficients are derived: force directionality corrective coefficient and force-velocity directionality corrective coefficient. The results show that for a moderate to high load ranges the contact force can be analytically described to within 20 percent accuracy, well below the uncertainties due to surface profile measurement.


2007 ◽  
Vol 129 (3) ◽  
pp. 684-688 ◽  
Author(s):  
K. Farhang ◽  
A. Lim

Approximate closed-form equations are derived for normal and tangential contact forces of rough surfaces in dry friction. Using an extension of the Greenwood and Tripp (1970, Proc, Inst. Mech. Eng., 185, pp. 625–633) model, in which the derivations permit asperity shoulder-to-shoulder contact and viscoelastic asperity behavior, mathematical formulae are derived for normal and tangential components of the contact force that depend not only on the proximity of the two surfaces but also the rate of approach and relative sliding. A statistical approach is forwarded in which dependence of the asperity tangential contact force on relative tangential velocity of two asperities can be cast as corrective factors in the mathematical description of tangential force. In this regard two corrective coefficients are derived: force directionality corrective coefficient and force–velocity directionality corrective coefficient. The results show that for a moderate to high load ranges the contact force can be analytically described to within 20% accuracy of that from a numerical integration of the contact equations, well below the uncertainties due to surface profile measurement.


Author(s):  
K. Farhang ◽  
A. Sepehri ◽  
D. Segalman ◽  
M. Starr

Energy dissipation in mechanical joints occurs as a result of micro-slip motion between contacting rough surfaces. An account of this phenomenon is especially challenging due to the vast differences in the length and time scale differences between the macro-mechanical structure and the micron-scale events at the joint interface. This paper considers the contact between two nominally flat surfaces containing micron-scale roughness. The rough surface interaction is viewed as a multi-sphere elastic interaction subject to a periodic tangential force. It combines the Mindlin’s formulation [1, 2] for the elastic interaction of two spheres with the Greenwood and Williamson’s [3] statistical approach for the contact of two nominally flat rough surfaces so as to develop a model for multi-sphere problem in which sphere radii, contact load and the number of spheres in contact can only be known in a statistical sense and not deterministically.


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