Computation of Flow and Heat Transfer of a Blade Internal Cooling Passage With Truncated V-Shaped Ribs on Opposite Walls

2012 ◽  
Author(s):  
Shian Li ◽  
Gongnan Xie ◽  
Weihong Zhang ◽  
Bengt Sundén
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Three Dimensional ◽  
Reynolds Numbers ◽  
Inlet Temperature ◽  
Internal Cooling ◽  
Turbine Engine ◽  
Flow And Heat Transfer ◽  
Cooling Passage ◽  
Internal Cooling Passage

The inlet temperature of gas turbine engine is continuously increased to achieve higher thermal efficiency and power output. To prevent from the temperature exceeding the melting point of the blade material, ribs are commonly used in the mid-section of internal blade to augment the heat transfer from blade wall to the coolant. In this study, turbulent flow and heat transfer of a rectangular cooling passage with continuous or truncated 45-deg V-shaped ribs on opposite walls have been investigated numerically. The inlet Reynolds numbers are ranging from 12,000 to 60,000 and the low-Re k-ε model is selected for the turbulent computations. The complex three-dimensional fluid flow in the internal coolant passages and the corresponding heat transfer over the side-walls and rib-walls are presented and the thermal performances of the ribbed passages are compared as well. It is shown that the passage with truncated V-shaped ribs on opposite walls is very effective in improving the heat transfer performance with a low pressure loss, and thus could be suggested to be applied to gas turbine blade internal cooling.

Numerical Simulation of Flow and Heat Transfer in Rotating Cooling Passage With Turning Vane in Hub Region

2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Hung-Chieh Chu ◽  
Hamn-Ching Chen ◽  
Je-Chin Han
Keyword(s):  
Heat Transfer ◽  
Numerical Simulation ◽  
Three Dimensional ◽  
Local Heat Transfer ◽  
Reynolds Numbers ◽  
Local Heat ◽  
Complex Flow ◽  
Flow And Heat Transfer ◽  
Cooling Passage ◽  
Turn Region

Numerical simulation of three-dimensional turbulent flow and heat transfer was performed in a multipass rectangular (AR = 2:1) rotating cooling channel with and without turning vane in the hub region under various flow conditions, with two different Reynolds numbers of 10,000 and 25,000, two different channel orientations of 45-deg and 90-deg, and the rotation number varies from 0 to 0.2. This study shows that the addition of the turning vane in the hub turn region does not cause much impact to the flow before the hub. However, it significantly alters the flow reattachment and vortex distribution in the hub turn region and after the hub turn portion. The local heat transfer is deeply influenced by this complex flow field and this turning vane effect lasts from the hub turn region to the portion after it.

Computational Analysis of Side-Wall Heat Transfer of a Turbine Blade Internal Cooling Passage With Truncated Ribs on Opposite Walls

2012 ◽  
Author(s):  
Shian Li ◽  
Gongnan Xie ◽  
Bengt Sundén ◽  
Weihong Zhang
Keyword(s):  
Heat Transfer ◽  
Turbine Blade ◽  
Thermal Stresses ◽  
Side Wall ◽  
Leading Edge ◽  
Inlet Temperature ◽  
Internal Cooling ◽  
Wall Heat Transfer ◽  
Cooling Passage ◽  
Internal Cooling Passage

A problem involved in the increase of the turbine inlet temperature of gas turbine engine is the failure of material because of excessive thermal stresses. This requires cooling methods to withstand the increase of the inlet temperature. Rib turbulators are often used in the mid-section of internal cooling ducts to augment the heat transfer from blade wall to the coolant. This study numerically investigates side-wall heat transfer of a rectangular passage with the leading/trailing walls being roughened by staggered ribs whose length is less than the passage width. Such a passage corresponds to the internal cooling passage near the leading edge of a turbine blade. The inlet Reynolds number is ranging from 12,000 to 60,000. The detailed 3D fluid flow and heat transfer over the side-wall are presented. The overall performances of several ribbed passages are evaluated and compared. It is found that the side-wall heat transfer coefficients of the passage with truncated (continuous) ribs on opposite walls are about 20%–27% (28%–43%) higher than those of a passage without ribs, while the pressure loss could be reduced compared to a passage with continuous ribs. It is suggested that the usage of truncated ribs is a suitable way to augment the side-wall heat transfer and improve the flow structure near the leading edge.

Effect of Rib Density on Flow and Heat Transfer in an Internal Cooling Passage

2016 ◽  
Author(s):  
Tomoko Hagari ◽  
Katsuhiko Ishida ◽  
Kenichiro Takeishi ◽  
Masaharu Komiyama ◽  
Yutaka Oda
Keyword(s):  
Heat Transfer ◽  
Low Frequency ◽  
Temperature Fields ◽  
Internal Cooling ◽  
Flow And Heat Transfer ◽  
Large Vortex ◽  
Internally Cooled ◽  
Rib Turbulators ◽  
Cooling Passage ◽  
Internal Cooling Passage

Effect of rib density on mechanism of flow and heat transfer enhancement in an internally-cooled channel with rib turbulators have been investigated numerically. Based on the experimental setup in the previous study [32], flowfield and heat transfer coefficient distributions were predicted with LES approach. The rib pitch-to-height ratios were 3 and 11, and Reynolds number based on the channel hydraulic diameter and bulk velocity was set at 30,000. Comparison of time-averaged flow and heat transfer characteristics between numerical and experimental results showed that prediction accuracy of the present numerical setup was reasonable. The previous study [33] suggested that, for higher rib density, low-frequency velocity fluctuation characterizes heat transfer. To investigate its flow and heat transfer mechanism, instantaneous velocity and temperature fields were compared. For smaller rib density, small vortices constantly occurred from each rib and were dissipated into the mainstream before reaching the next rib. On the other hand, for higher rib density, relatively large vortex occurs above the ribs in addition to smaller vortices inside the cavity between the ribs. The large vortex occurs intermittently behind the second rib of the channel, and increases its size by interacting with smaller vortex downstream. For each rib pitch, similar trend was observed in the measured result obtained using Particle Image Velocimetry. This unsteady vortex structure would contribute to enhancing the heat transfer of a cooling channel with densely-arranged rib turbulators.

Numerical Investigation on the Modified Bend Geometry of a Rotating Multipass Internal Cooling Passage in a Gas Turbine Blade

2018 ◽  
Vol 10 (6) ◽  
Author(s):  
Naris Pattanaprates ◽  
Ekachai Juntasaro ◽  
Varangrat Juntasaro
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Gas Turbine ◽  
Turbine Blade ◽  
Internal Cooling ◽  
Gas Turbine Blade ◽  
Reduced Pressure ◽  
Improve Heat Transfer ◽  
Cooling Passage ◽  
Internal Cooling Passage

Abstract The present work is aimed to investigate whether the modification to the bend geometry of a multipass internal cooling passage in a gas turbine blade can enhance heat transfer and reduce pressure drop. The two-pass channel and the four-pass channel are modified at the bend from the U shape to the bulb and bow shape. The first objective of the work is to investigate whether the modified design will still improve heat transfer with reduced pressure drop in a four-pass channel as in the case of a two-pass channel. It is found out that, unlike the two-pass channel, the heat transfer is not improved but the pressure drop is still reduced for the four-pass channel. The second objective is to investigate the rotating effect on heat transfer and pressure drop in the cases of two-pass and four-pass channels for both original and modified designs. It is found out that heat transfer is improved with reduced pressure drop for all cases. However, the modified design results in the less improvement on heat transfer and lower reduced pressure drop as the rotation number increases. It can be concluded from the present work that the modification can solve the problem of pressure drop without causing the degradation of heat transfer for all cases. The two-pass channel with modified bend results in the highest heat transfer and the lowest pressure drop for rotating cases.

Research on the Effects of Dimples and Protrusions on Flow and Heat Transfer in Matrix Cooling Channels in Turbine Blades

2019 ◽  
Author(s):  
Yigang Luan ◽  
Lianfeng Yang ◽  
Yue Yin ◽  
Pietro Zunino
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Heat Transfer Performance ◽  
Turbine Blades ◽  
Inlet Temperature ◽  
Transfer Performance ◽  
Turbine Inlet Temperature ◽  
Turbine Engine ◽  
Cooling Channels ◽  
Flow And Heat Transfer

Abstract Nowadays, gas turbine engines play an indispensable role in modern industry, which have been widely used especially in the aviation, marine and energy fields. The turbine inlet temperature is one of the most important factors that influences the performance of the turbine engine. It’s acknowledged that the higher turbine inlet temperature contributes to the overall gas turbine engine efficiency. Therefore, the internal cooling technology of turbine blades is of vital importance. This paper mainly studies the effects of dimples and protrusions on flow and heat transfer in matrix cooling channels and optimize the performance of the matrix cooling structure by numerical simulation and experiment methods. Thirteen cases have been calculated under Re = 10,000∼80,000 by the commercial code ANSYS Fluent. Structures with different layouts of dimples and protrusions were considered, such as the number, distance and the depth ratio. The original model has been strengthened due to the dimple and protrusion structure, which improves heat transfer performance as well as the thermal performance factor (TPF) on condition that the pressure loss increases slightly. Meanwhile, the optimized structures have been made and tested by the transient liquid crystal technique (TLC). A comparison between the CFD results and the experimental data is made. Note that the heat transfer performance is much better when the ratio of the dimple depth and the dimple diameter is equal to 0.3, compared with the ratio of 0.1 and 0.2. In terms of the cases with two sides dimples, the heat transfer can be enhanced by increasing the number of the dimples. In addition, the heat transfer performance is the best when both of dimples and protrusions are applied. Nu/Nu0 and TPF increase by up to approximately 7% and 5% respectively.

Effects of Boot-Shaped Rib On Heat Transfer Characteristics of Internal Cooling Turbine Blades

2020 ◽  
Author(s):  
Ky-Quang Pham ◽  
Quang-Hai Nguyen ◽  
Tai-Duy Vu ◽  
Cong-Truong Dinh
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Gas Turbines ◽  
Cooling System ◽  
Turbine Blades ◽  
Three Dimensional ◽  
Wall Friction ◽  
Inlet Temperature ◽  
Internal Cooling ◽  
Toe Angle

Abstract Gas turbine engine has been widely applied to many heavy industries, such as marine propulsion and aerospace fields. Increasing turbine inlet temperature is one of the major ways to improve the thermal efficiency of gas turbines. Internal cooling for gas turbine cooling system is one of the most commonly used approaches to reduce the temperature of blades by casting various kinds of ribs in serpentine passages to enhance the heat transfer between the coolant and hot surface of gas turbine blades. This paper presents an investigation of boot-shaped rib design to increase the heat transfer performances in the internal cooling turbine blades for gas turbine engines. By varying the design parameter configuration, the airflow is taken with higher momentum, and the minor vortex being at the front rib is relatively removed. The object of this investigation is increasing the reattachment airflow to wall and reducing the vortex occurring near the rib for improving the performances of heat transfer using three-dimensional Reynolds-averaged Navier-Stokes with the SST model. A parametric study of the boot-shaped rib design was performed using various geometric parameters related to the heel-angle, toe-angle, slope-height and rib-width to find their effect on the Nusselt number, temperature on the ribbed wall, friction factor ratio of the channel and thermal performance factor. The numerical results showed that the heat transfer performances are significantly increased with the heel-angle, toe-angle, slope-height, while that remained relatively constant with the rib-width.

Numerical Simulation of Gas Flow and Heat Transfer in Cross-Wavy Primary Surface Channel for Microtubine Recuperators

2005 ◽  
Author(s):  
H. X. Liang ◽  
Q. W. Wang ◽  
L. Q. Luo ◽  
Z. P. Feng
Keyword(s):  
Heat Transfer ◽  
Numerical Simulation ◽  
Gas Turbine ◽  
Numerical Study ◽  
High Reliability ◽  
Three Dimensional ◽  
Operating Conditions ◽  
Flow And Heat Transfer ◽  
High Heat Transfer ◽  
The Cross

Three-dimensional numerical simulation was conducted to investigate the flow field and heat transfer performance of the Cross-Wavy Primary Surface (CWPS) recuperators for microturbines. Using high-effective compact recuperators to achieve high thermal efficiency is one of the key techniques in the development of microturbine in recent years. Recuperators need to have minimum volume and weight, high reliability and durability. Most important of all, they need to have high thermal-effectiveness and low pressure-losses so that the gas turbine system can achieve high thermal performances. These requirements have attracted some research efforts in designing and implementing low-cost and compact recuperators for gas turbine engines recently. One of the promising techniques to achieve this goal is the so-called primary surface channels with small hydraulic dimensions. In this paper, we conducted a three-dimensional numerical study of flow and heat transfer for the Cross-Wavy Primary Surface (CWPS) channels with two different geometries. In the CWPS configurations the secondary flow is created by means of curved and interrupted surfaces, which may disturb the thermal boundary layers and thus improve the thermal performances of the channels. To facilitate comparison, we chose the identical hydraulic diameters for the above four CWPS channels. Since our experiments on real recuperators showed that the Reynolds number ranges from 150 to 500 under the operating conditions, we implemented all the simulations under laminar flow situations. By analyzing the correlations of Nusselt numbers and friction factors vs. Reynolds numbers of the four CWPS channels, we found that the CWPS channels have superior and comprehensive thermal performance with high compactness, i.e., high heat transfer area to volume ratio, indicating excellent commercialized application in the compact recuperators.

An Evaluation of the Application of Nanofluids in Intercooled Cycle Marine Gas Turbine Intercooler

2015 ◽  
Vol 138 (1) ◽  
Author(s):  
Ningbo Zhao ◽  
Xueyou Wen ◽  
Shuying Li
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Gas Turbine ◽  
Heat Transfer Performance ◽  
Volume Concentration ◽  
Inlet Temperature ◽  
Transfer Performance ◽  
Pumping Power ◽  
Flow And Heat Transfer ◽  
Overall Performance

Coolant is one of the important factors affecting the overall performance of the intercooler for the intercooled (IC) cycle marine gas turbine. Conventional coolants, such as water and ethylene glycol, have lower thermal conductivity which can hinder the development of highly effective compact intercooler. Nanofluids that consist of nanoparticles and base fluids have superior properties like extensively higher thermal conductivity and heat transfer performance compared to those of base fluids. This paper focuses on the application of two different water-based nanofluids containing aluminum oxide (Al2O3) and copper (Cu) nanoparticles in IC cycle marine gas turbine intercooler. The effectiveness-number of transfer unit method is used to evaluate the flow and heat transfer performance of intercooler, and the thermophysical properties of nanofluids are obtained from literature. Then, the effects of some important parameters, such as nanoparticle volume concentration, coolant Reynolds number, coolant inlet temperature, and gas side operating parameters on the flow and heat transfer performance of intercooler, are discussed in detail. The results demonstrate that nanofluids have excellent heat transfer performance and need lower pumping power in comparison with base fluids under different gas turbine operating conditions. Under the same heat transfer, Cu–water nanofluids can reduce more pumping power than Al2O3–water nanofluids. It is also concluded that the overall performance of intercooler can be enhanced when increasing the nanoparticle volume concentration and coolant Reynolds number and decreasing the coolant inlet temperature.

scholarly journals A Computational Visualization of Three Dimensional Flow: Finding Optimum Heat Transfer and Pressure Drop Characteristics From Short Cross-Pin Arrays and Comparison With Two Dimensional Calculations

1999 ◽  
Author(s):  
E. E. Donahoo ◽  
C. Camci ◽  
A. K. Kulkarni ◽  
A. D. Belegundu
Keyword(s):  
Heat Transfer ◽  
Turbine Blade ◽  
Structural Integrity ◽  
Turbine Blades ◽  
Circular Cross Section ◽  
Internal Cooling ◽  
Flow And Heat Transfer ◽  
High Heat Transfer ◽  
Spacing Ratio ◽  
Cooling Passage

There are many heat transfer augmentation methods that are employed in turbine blade design, such as impingement cooling, film cooling, serpentine passages, trip strips, vortex chambers, and pin fins. The use of crosspins in the trailing edge section of turbine blades is commonly a viable option due to their ability to promote turbulence as well as supply structural integrity and stiffness to the blade itself. Numerous crosspin shapes and arrangements are possible, but only certain configurations offer high heat transfer capability while maintaining taw total pressure loss. This study preseots results from 3-D numerical simulations of airflow through a turbine blade internal cooling passage. The simulations model viscous flow and heat transfer over full crosspins of circular cross-section with fixed height-to-diameter ratio of 0.5, fixed transverse-to-diameter spacing ratio of 1.5, and varying streamwise spacing. Preliminary analysis indicates that endwall effects dominate the flow and heat transfer at lower Reynolds numbers. The flow dynamics involved with the relative dose proximity of the endwalls for such short crosspins have a definite influeoce on crosspin efficiency for downstream rows.

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