Analysing a Design and Technology Development Framework Through the Implementation of a Prototype Composite Vehicle Suspension System

Author(s):  
W. S. Hurter ◽  
N. Janse van Rensburg ◽  
D. M. Madyira

A uniquely configured suspension system, manufactured primarily of lightweight composite materials, is required for the University of Johannesburg’s solar powered race vehicle. For this design to reach successful completion, an assessment framework is introduced that would scrutinise and analyse different stages of the development. The focus of this paper is on the design and development of a prototype composite vehicle suspension system and assessing the framework implemented to control the research and development process of composite components.

Author(s):  
Warren S. Hurter ◽  
Nickey Janse Van Rensburg ◽  
Daniel M. Madyira ◽  
Gert Adriaan Oosthuizen

To create an energy efficient vehicle there are a number of aspects that need to be optimized, namely; the drive train of the vehicle and energy source, aerodynamics and weight. Focusing on weight reduction, while still maintaining the desired performance and structural strength, many manufacturers are turning to advanced composites due to their superior strength to weight characteristics. Solar car racing provides a research platform that drives this innovation through technology development and efficiency. A lightweight vehicle suspension system design is being presented, together with an introduction into future testing. A suspension system is made up of a number of critical components which are dynamically loaded during standard operation due to undulating forces imposed by the road surface. Unidirectional cross-wound carbon fiber tubing is used for suspension and steering arms. The tubing is interfaced with small steel inserts and pivoting arm tie rod ends. Concerns within the design are the adhesive bonding of the carbon tubing to the steel inserts, and what type of tensile loading the interface can withstand. Due to forces imposed on the system during cornering and shock loading the components are required to withstand a minimum of 1.2 times the weight of the overall vehicle, i.e. 258 kg. Tensile test results show that the mechanical properties of the adhesive joints rely somewhat on the surface characteristics and bond preparation. The target load of 258 kg was successfully obtained under static loading for two types of sample sets. The first based on the standard for describing the lap shear strength of adhesively bonded carbon fiber to aluminum, and the second based on the working component itself.


Author(s):  
Maria Aline Gonçalves ◽  
Rodrigo Tumolin Rocha ◽  
Frederic Conrad Janzen ◽  
José Manoel Balthazar ◽  
Angelo Marcelo Tusset

2019 ◽  
Vol 12 (4) ◽  
pp. 357-366
Author(s):  
Yong Song ◽  
Shichuang Liu ◽  
Jiangxuan Che ◽  
Jinyi Lian ◽  
Zhanlong Li ◽  
...  

Background: Vehicles generally travel on different road conditions, and withstand strong shock and vibration. In order to reduce or isolate the strong shock and vibration, it is necessary to propose and develop a high-performance vehicle suspension system. Objective: This study aims to report a pneumatic artificial muscle bionic kangaroo leg suspension to improve the comfort performance of vehicle suspension system. Methods: In summarizing the existing vehicle suspension systems and analyzing their advantages and disadvantages, this paper introduces a new patent of vehicle suspension system based on the excellent damping and buffering performance of kangaroo leg, A Pneumatic Artificial Muscle Bionic Kangaroo Leg Suspension. According to the biomimetic principle, the pneumatic artificial muscles bionic kangaroo leg suspension with equal bone ratio is constructed on the basis of the kangaroo leg crural index, and two working modes (passive and active modes) are designed for the suspension. Moreover, the working principle of the suspension system is introduced, and the rod system equations for the suspension structure are built up. The characteristic simulation model of this bionic suspension is established in Adams, and the vertical performance is analysed. Results: It is found that the largest deformation happens in the bionic heel spring and the largest angle change occurs in the bionic ankle joint under impulse road excitation, which is similar to the dynamic characteristics of kangaroo leg. Furthermore, the dynamic displacement and the acceleration of the vehicle body are both sharply reduced. Conclusion: The simulation results show that the comfort performance of this bionic suspension is excellent under the impulse road excitation, which indicates the bionic suspension structure is feasible and reasonable to be applied to vehicle suspensions.


2021 ◽  
Vol 1107 (1) ◽  
pp. 012092
Author(s):  
Eyere Emagbetere ◽  
Peter A. Oghenekovwo ◽  
Christabel C. Obinabo ◽  
Abraham K. Aworinde ◽  
Felix A. Ishola ◽  
...  

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