Finite Element Analysis of Cold Bend Pipes Under Bending Loads

Author(s):  
Millan Sen ◽  
Roger Cheng

Cold bends are required in pipelines at locations of changes in horizontal or vertical direction in the right of way. Due to this change of direction, pipeline deformations caused by geotechnical or operational loading conditions tend to accumulate at the site of cold bends. These deformations may become sufficient to cause local buckling at the bend. For pipeline design, it is important to understand the level of deformation that a cold bend can accumulate prior to local buckling so that the strain capacity can be compared to the expected pipeline deformations. Evaluating the buckling strain of cold bends is extremely complex due to the residual stresses, ripples, and material transformations cause by the cold bending process. Accordingly a finite element model was developed herein. This model accounted for the cold bend geometry, initial imperfections, and the material transformations caused by the cold bending process. This model was validated against 7 full scale tests of cold bend pipes that were subjected to bend loading and internal pressure. The global and local behavior of this model exhibited reasonable correlation against the tests.

2020 ◽  
Vol 21 (1) ◽  
Author(s):  
Zhun Xu ◽  
Yikai Li ◽  
Shaoqun Zhang ◽  
Liqing Liao ◽  
Kai Wu ◽  
...  

Abstract Background Clinical studies have found that manipulations have a good clinical effect on sacroiliac joint (SIJ) pain without specific causes. However, the specific mechanisms underlying the effect of manipulations are still unclear. The purpose of this study was to investigate the effects of three common manipulations on the stresses and displacements of the normal SIJ and the strains of the surrounding ligaments. Methods A three-dimensional finite element model of the pelvis-femur was developed. The manipulations of hip and knee flexion (MHKF), oblique pulling (MOP), and lower limb hyperextension (MLLH) were simulated. The stresses and displacements of the SIJ and the strains of the surrounding ligaments were analyzed during the three manipulations. Results MOP produced the highest stress on the left SIJ, at 6.6 MPa, while MHKF produced the lowest stress on the right SIJ, at 1.5 MPa. The displacements of the SIJ were all less than 1 mm during the three manipulations. The three manipulations caused different degrees of ligament strain around the SIJ, and MOP produced the greatest straining of the ligaments. Conclusion The three manipulations all produced small displacements of the SIJ and different degrees of ligament strains, which might be the mechanism through which they relieve SIJ pain. MOP produced the largest displacement and the greatest ligament strains.


Metals ◽  
2019 ◽  
Vol 10 (1) ◽  
pp. 31 ◽  
Author(s):  
Anheng Wang ◽  
Hongqian Xue ◽  
Emin Bayraktar ◽  
Yanli Yang ◽  
Shah Saud ◽  
...  

This paper focuses on the twist defects and the control strategy in the process of four-roll bending for aluminum alloy Z-section profiles with large cross-section. A 3D finite element model (3D-FEM) of roll bending process has been developed, on the premise of the curvature radius of the profile, the particularly pronounced twist defects characteristic of 7075-O aluminum alloy Z-section profiles were studied by FE method. The simulation results showed that the effective control of the twist defects of the profile could be realized by adjusting the side roller so that the exit guide roll was higher than the entrance one (the side rolls presented an asymmetric loading mode with respect to the main rolls) and increasing the radius of upper roll. Corresponding experimental tests were carried out to verify the accuracy of the numerical analysis. The experimental results indicated that control strategies based on finite element analysis (FEA) had a significant inhibitory function on twist defects in the actual roll bending process.


Author(s):  
Patricia Llana ◽  
Richard Stringfellow ◽  
Ronald Mayville

The Office of Research and Development of the Federal Railroad Administration (FRA) and the Volpe Center are continuing to evaluate new technologies for increasing the safety of passengers and operators in rail equipment. In recognition of the importance of override prevention in train-to-train collisions in which one of the vehicles is a locomotive, and in light of the success of crash energy management technologies in cab car-led passenger trains, the Volpe Center seeks to evaluate the effectiveness of components that could be integrated into the end structure of a locomotive that are specifically designed to mitigate the effects of a collision and, in particular, to prevent override of one of the lead vehicles onto the other. A research program has been conducted to develop, fabricate and test two crashworthy components for the forward end of a locomotive: (1) a deformable anti-climber, and (2) a push-back coupler. Detailed designs for these components were developed, and the performance of each design was evaluated through large deformation dynamic finite element analysis (FEA). Designs for two test articles that could be used to verify the performance of the component designs in full-scale tests were also developed. The two test articles were fabricated and dynamically tested by means of rail car impact in order to verify certain performance characteristics of the two components relative to specific requirements. The tests were successful in demonstrating the effectiveness of the two design concepts. Test results were consistent with finite element model predictions in terms of energy absorption capability, force-displacement behavior and modes of deformation.


2020 ◽  
Author(s):  
Zhun Xu ◽  
Yikai Li ◽  
Shaoqun Zhang ◽  
Liqing Liao ◽  
Kai Wu ◽  
...  

Abstract BackgroundClinical studies have found that manipulations have a good clinical effect on sacroiliac joint (SIJ) pain without specific causes. However, the specific mechanisms underlying the effect of manipulations are still unclear. The purpose of this study was to investigate the effects of three common manipulations on the stresses and displacements of the SIJ and the strains of the surrounding ligaments.MethodsA three-dimensional finite element model of the pelvis-femur was developed. The manipulations of hip and knee flexion (MHKF), oblique pulling (MOP), and lower limb hyperextension (MLLH) were simulated. The stresses and displacements of the SIJ and the strains of the surrounding ligaments were analyzed during the three manipulations.ResultsMOP produced the highest stress on the left SIJ, at 6.6 MPa, while MHKF produced the lowest stress on the right SIJ, at 1.5 MPa. The displacements of the SIJ were all less than 1 mm during the three manipulations. The three manipulations caused different degrees of ligament strain around the SIJ, and MOP produced the greatest straining of the ligaments.ConclusionThe three manipulations all produced small displacements of the SIJ and different degrees of ligament strains, which might be the mechanism through which they relieve SIJ pain. MOP may be the most effective of these manual therapies.


2020 ◽  
Author(s):  
Zhun Xu ◽  
Yikai Li ◽  
Shaoqun Zhang ◽  
Liqing Liao ◽  
Kai Wu ◽  
...  

Abstract Background: Clinical studies have found that manipulations have a good clinical effect on sacroiliac joint (SIJ) pain without specific causes. However, the specific mechanisms of manipulations are still unclear. The purpose of this study was to investigate the effects of three common manipulations on the pressures and displacements of SIJ, and the strains of the surrounding ligaments. Methods: A three-dimensional finite element model of the pelvis-femur was developed. The manipulation of hip and knee flexion (MHKF), the manipulation of oblique pulling (MOP), and the manipulation of lower limb hyperextension (MLLH) were simulated. The pressures and displacements of SIJs, and the strains of the surrounding ligaments were analyzed under the three manipulations. Results: The MOP produced the greatest pressure on the left SIJ, at 6.6 MPa, while the MHKF could produce the lowest pressure on the right SIJ, at 1.5 MPa. The displacements of SIJs were all less than 1mm in the three manipulations. The three manipulations could cause different degrees of the strains of ligaments around the SIJs, and the MOP could produce the largest strain of ligaments. Conclusion: The three manipulations all produced small displacements of SIJs, while they caused different degrees of ligament strains, which might be the reason for relieving the SIJ pain. The MOP may be a more effective manual therapy. Key words: Manipulation, Sacroiliac joint, Displacement, Ligament strain, Finite element analysis.


2013 ◽  
Vol 423-426 ◽  
pp. 978-983
Author(s):  
Xie Li

Springback is a common phenomenon in air bending of sheet metal forming, caused by the elastic redistribution of the internal stresses during unloading. It has been recognized that springback is essential for the design of the air bending. Traditionally, the values of springback is obtained for air bending parameters from handbook tables or springback graphs. However, the handbook tables or springback graphs are obtained using experiments and it is a time consuming processes. In this paper, a finite element model has been used to analyze the air bending process. Some experiments are carried out on ST12 materials, and the finite element model is validated comparing with experiments. In the present research the influence of process variables such as punch radius, die radius and die on springback are discussed using finite element analysis. Thus, the presented results of this research provide a basis of design to improve forming quality.


Author(s):  
Yu Zhang ◽  
Qingwen Zhang ◽  
Jian Zhao ◽  
Guangchun Zhou

This paper focuses on husk mortar wallboard, which is a new type of energy-saving composite wallboard with new materials and complex working mechanism. There are eight total different dimensioned panels tested. Six of them are openings (window or door), with different opening rates; the other two are full panels with same dimensions. Based on the experimental data, they are analyzed under both horizontal and vertical direction loading, combined with the finite element analysis to reveal the working characteristics. The finite element model of husk mortar energy-saving wallboards is established by ANSYS software. Finally, the finite element results are compared with the experimental results from three aspects: ultimate load, failure mode and load displacement curve, which verifies the correctness of the finite element model.


Author(s):  
Nicholas A. Vavalle ◽  
Daniel P. Moreno ◽  
Joel D. Stitzel ◽  
F. Scott Gayzik

Finite element analysis (FEA) is a tool used by many in the injury biomechanics field. FEA allows researchers to study the stresses and strains in complex loading scenarios that would be impossible to determine experimentally. A vital step toward ensuring accurate results is validation of the finite element model (FEM), which is often based on matching model results to experimental results. While care is taken in performing experiments, there are still sources of variance in empirical results like experimental error and cadaver variation. In order to mimic these, location variations of two validation cases were studied, an oblique impact to the right thoracoabdominal region and a lateral impact to the right shoulder. Five locations were studied for each case, the nominal and four variations. The object of this study was to determine model robustness, conduct a sensitivity study of the model, and to simulate experimental subject variation without the use of subject-specific models. This study utilizes the Global Human Body Models Consortium (GHBMC) midsized male model. The model reflects a global effort to develop a set of state-of-the-art full body finite element models.


2012 ◽  
Vol 542-543 ◽  
pp. 519-522
Author(s):  
Guo Qiang Cao ◽  
Yi Yu Sun

A study on deformation of multipoint flexible clamped thin-wall components during numerical control drilling in vertical direction downward is presented. The finite element model of multipoint flexible clamped thin-wall component during machining is established with program ANSYS, and a static analysis of deformation of the model is conducted. The laws of maximum deformation under different skin thickness, under different cutting force and on the 3 special machining paths in the cut area are obtained. The results show that the maximum deformation is linear with cutting force and exponential with skin thickness, and the function curves of the maximum deformation on the 3 special machining paths are all different, the function curve 2 is the composite superposition of the function curve 1 and the function curve 3.


2020 ◽  
Author(s):  
Zhun Xu ◽  
Yikai Li ◽  
Shaoqun Zhang ◽  
Liqing Liao ◽  
Kai Wu ◽  
...  

Abstract Background Clinical studies have found that manipulations have a good clinical effect on sacroiliac joint (SIJ) pain without specific causes. However, the specific mechanisms of manipulations are still unclear. The purpose of this study was to investigate the effects of three common manipulations on the pressures and displacements of SIJ, and the strains of the surrounding ligaments.Methods A three-dimensional finite element model of the pelvis-femur was developed. The manipulation of hip and knee flexion (MHKF), the manipulation of oblique pulling (MOP), and the manipulation of lower limb hyperextension (MLLH) were simulated. The pressures and displacements of SIJs, and the strains of the surrounding ligaments were analyzed under the three manipulations.Results The MOP produced the greatest pressure on the left SIJ, at 6.6 MPa, while the MHKF could produce the lowest pressure on the right SIJ, at 1.5 MPa. The displacements of SIJs were all less than 1mm in the three manipulations. The three manipulations could cause different degrees of the strains of ligaments around the SIJs, and the MOP could produce the largest strain of ligaments.Conclusion The three manipulations all produced small displacements of SIJs, while they caused different degrees of ligament strains, which might be the reason for relieving the SIJ pain. The MOP may be a more effective manual therapy.


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