Investigation of Structure-Property Relationships in Thermoplastic Polyurethane/Multiwalled Carbon Nanotube Composites

Author(s):  
Felicia Stan ◽  
Catalin Fetecau ◽  
Nicoleta V. Stanciu ◽  
Razvan T. Rosculet ◽  
Laurentiu I. Sandu

In this study, the structure-property relationships in thermoplastic polyurethane (TPU) filled with multi-walled carbon nanotubes (MWCNTs) were investigated. Firstly, the contribution of MWCNTs to the melt shear viscosity and the pressure-volume-temperature (pVT) behavior was investigated. Secondly, injection-molded samples and 2 mm diameter filaments of TPU/MWCNT composites were fabricated and their mechanical and electrical properties analyzed. It was found that the melt processability of TPU/MWCNT composites is not affected by the addition of a small amount (1–5 wt.%) of MWCNTs, all composites displaying shear-thinning at high shear rates. The mechanical and electrical properties of the TPU/MWCNT composites were substantially enhanced with the addition of MWCNTs. However, the conductivity values of composites processed by injection molding were two and three orders of magnitude lower than those of composites processed by extrusion, highlighting the role of melt shear viscosity on the dispersion and agglomeration of nanotubes.

Polymers ◽  
2021 ◽  
Vol 13 (2) ◽  
pp. 187
Author(s):  
Nicoleta-Violeta Stanciu ◽  
Felicia Stan ◽  
Ionut-Laurentiu Sandu ◽  
Catalin Fetecau ◽  
Adriana-Madalina Turcanu

In this paper, nanocomposites based on polypropylene (PP) filled with up to 5 wt.% of multi-walled carbon nanotubes (MWCNTs) were investigated for determining the material property data used in numerical simulation of manufacturing processes such as the injection molding and extrusion. PP/MWCNT nanocomposite pellets were characterized for rheological behavior, crystallinity, specific volume and thermal conductivity, while injection-molded samples were characterized for mechanical and electrical properties. The addition of MWCNTs does not significantly change the melting and crystallization behavior of the PP/MWCNT nanocomposites. The effect of MWCNTs on melt shear viscosity is more pronounced at low shear rates and MWCNT loadings of 1–5 wt.%. However, with the addition of up to 5 wt.% of MWCNTs, the PP/MWCNT nanocomposite still behaves like a non-Newtonian fluid. The specific volume of the PP/MWCNT nanocomposites decreases with increasing MWCNT loading, especially in the MWCNT range of 1–5 wt.%, indicating better dimensional stability. The thermal conductivity, depending on the pressure, MWCNT wt.% and temperature, did not exceed 0.35 W/m·K. The PP/MWCNT nanocomposite is electrical non-conductive up to 3 wt.%, whereas after the percolating path is created, the nanocomposite with 5 wt.% becomes semi-conductive with an electrical conductivity of 10−1 S/m. The tensile modulus, tensile strength and stress at break increase with increasing MWCNT loading, whereas the elongation at break significantly decreases with increasing MWCNT loading. The Cross and modified 2-domain Tait models are suitable for predicting the melt shear viscosity and specific volume as a function of MWCNTs, respectively. These results enable users to integrate the PP/MWCNT nanocomposites into computer aided engineering analysis.


Author(s):  
Felicia Stan ◽  
Nicoleta-Violeta Stanciu ◽  
Catalin Fetecau

Abstract This study focuses on 3D printing of multi-walled carbon nanotube/high density polyethylene (MWCNT/HDPE) composites. First, rheological properties of 0.1, 1, and 5 wt.% MWCNT/HDPE composites were investigated to estimate the 3D printability window. Second, filaments with 1.75 mm diameter were fabricated and subsequently extruded by a commercial 3D printer. Finally, the filaments and 3D printed parts were tested to correlate the rheological, mechanical, and electrical properties with processing parameters. Experimental results show that flow behavior of MWCNT/HDPE composites is a critical factor affecting the 3D printability. The shear viscosity exhibits good shear thinning behavior at high shear rates and significantly increases with increasing nanotube loading from 0.1 to 5 wt.%, at low shear rates. Reliable MWCNT/HDPE filaments were obtained with smooth surface finish and good mechanical and electrical properties. The 0.1 and 1 wt.% MWCNT/HDPE filaments exhibit very good printing characteristics. However, under the flow conditions of a standard 0.4-mm nozzle, 3D printing of 5 wt.% MWCNT/HDPE filament can be rather difficult primarily due to high shear viscosity and nozzle clogging. Thus, further investigation is needed to fully optimize the 3D printing of MWCNT/HDPE composites.


Polymers ◽  
2019 ◽  
Vol 11 (8) ◽  
pp. 1300 ◽  
Author(s):  
Stanciu ◽  
Stan ◽  
Sandu ◽  
Susac ◽  
Fetecau ◽  
...  

This paper investigates the rheological, mechanical and electrical properties of a Ethylene-Vinyl Acetate (EVA) polymer filled with 1, 3 and 5 wt.% multi-walled carbon nanotubes (MWCNTs). The melt flow and pressure-volume-Temperature (pvT) behaviors of the EVA/MWCNT composites were investigated using a high-pressure capillary rheometer, while the electro-mechanical response was investigated on injection-molded samples. Rheological experiments showed that the melt shear viscosity of the EVA/MWCNT composite is dependent on nanotube loading and, at high shear rates, the viscosity showed temperature-dependent shear thinning behavior with a flow index n < 0.35. The specific volume of the EVA/MWCNT composite decreased with increasing pressure and MWCNT wt.%. The transition temperature, corresponding to the pvT crystallization, increased linearly with increasing pressure, i.e., about 20 to 30 °C when cooling under pressure. The elastic modulus, tensile strength and stress at break increased with increasing MWCNT wt.%, whereas the strain at break decreased, suggesting the formation of MWCNT secondary agglomerates. The electrical conductivity of the EVA/MWCNT composite increased with increasing MWCNT wt.% and melt temperature, reaching ~10−2 S/m for the composite containing 5 wt.% MWCNTs. Using the statistical percolation theory, the percolation threshold was estimated at 0.9 wt.% and the critical exponent at 4.95.


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