Dynamic crystallization behavior of PA-12/PP-MWCNT nanocomposites: non-isothermal kinetics approach

The effect of multi-walled carbon nanotubes (MWCNT) loading on the crystallization behavior of matrix polyamide 12 (PA-12), in PA-12/polypropylene-MWCNT (PP-MWCNT)-based nanocomposites were analyzed for their non-isothermal crystallization behavior at various cooling rates of 2.5–20 °C/min in differential scanning calorimetry (DSC). Several kinetic models such as Jeziorny (modified-Avrami), Mo and Tobin models were employed to analyze the crystallization behavioral trend with respect to time and temperature of the nanocomposites. The crystallization rate increased half-time of crystallization with MWCNT content as estimated from the Jeziorny theory. The linear agreement between Jeziorny model and experimental relative crystallinity outperforms the Tobin analysis where the coefficient of linear regression was found to be considerably trailing behind and off the satisfactory mark. The Mo model accounts for the percentage crystallinity and thereby successfully explained the crystallization behavior of PA-12 where the kinetic parameters increased with crystallinity indicating higher cooling rate for higher crystallinity. The MWCNT induced crystallization (nucleation activity) values were close to zero irrespective of MWCNT loading which reiterates the enhanced crystallization (rate) of PA-12 in the nanocomposites. Estimations based on Friedman approach showed inter-relationship between activation energy and crystallinity where the later was found to be governed by major (matrix) PA-12 phase.

Electromagnetic interference shielding performance of carbon nanostructure reinforced, 3D printed polymer composites

We report the electrical, mechanical and electromagnetic interference (EMI) shielding performance of polypropylene random copolymer (PPR)/multi-wall carbon nanotube (MWCNT) nanocomposites enabled via customized fused filament fabrication process. The electro-conductive PPR/MWCNT filament feedstocks were fabricated via shear-induced melt-blending process that allows 3D printing of nanoengineered composites even at higher MWCNT loading (up to 8 wt%). The uniform dispersion of MWCNTs in PPR matrix confirmed via Raman spectroscopy and scanning electron microscopy facilitates better mechanical, electrical and EMI shielding performance. The results furthermore show enhanced shielding properties and higher attenuation for the nanocomposites printed in 90° direction (~ − 37 dB for 8 wt% MWCNT loading). Effective interfacial adhesion between the beads with lesser extent of voids (confirmed via micro-computed tomography) endorsed low transmission loss in nanocomposites printed in 90° direction compared to samples printed in 0° direction. Surface architected structure (frustum shape) reveals higher specific shielding effectiveness (maximum ~ − 40 dBg−1cm3, + 38%) over the plain structure. The realization of excellent shielding effectiveness (~ 99.9% attenuation) of additive manufacturing-enabled PPR/MWCNT nanocomposites demonstrates their potential for lightweight and strong EMI shields. Graphical Abstract

Thermal, Rheological, Mechanical, and Electrical Properties of Polypropylene/Multi-Walled Carbon Nanotube Nanocomposites

In this paper, nanocomposites based on polypropylene (PP) filled with up to 5 wt.% of multi-walled carbon nanotubes (MWCNTs) were investigated for determining the material property data used in numerical simulation of manufacturing processes such as the injection molding and extrusion. PP/MWCNT nanocomposite pellets were characterized for rheological behavior, crystallinity, specific volume and thermal conductivity, while injection-molded samples were characterized for mechanical and electrical properties. The addition of MWCNTs does not significantly change the melting and crystallization behavior of the PP/MWCNT nanocomposites. The effect of MWCNTs on melt shear viscosity is more pronounced at low shear rates and MWCNT loadings of 1–5 wt.%. However, with the addition of up to 5 wt.% of MWCNTs, the PP/MWCNT nanocomposite still behaves like a non-Newtonian fluid. The specific volume of the PP/MWCNT nanocomposites decreases with increasing MWCNT loading, especially in the MWCNT range of 1–5 wt.%, indicating better dimensional stability. The thermal conductivity, depending on the pressure, MWCNT wt.% and temperature, did not exceed 0.35 W/m·K. The PP/MWCNT nanocomposite is electrical non-conductive up to 3 wt.%, whereas after the percolating path is created, the nanocomposite with 5 wt.% becomes semi-conductive with an electrical conductivity of 10−1 S/m. The tensile modulus, tensile strength and stress at break increase with increasing MWCNT loading, whereas the elongation at break significantly decreases with increasing MWCNT loading. The Cross and modified 2-domain Tait models are suitable for predicting the melt shear viscosity and specific volume as a function of MWCNTs, respectively. These results enable users to integrate the PP/MWCNT nanocomposites into computer aided engineering analysis.

Analysis of Viscoelastic Behavior of Polypropylene/Carbon Nanotube Nanocomposites by Instrumented Indentation

In this work, the viscoelastic behavior of polypropylene (PP)/multi-walled carbon nanotube (MWCNT) nanocomposites was investigated by indentation testing and phenomenological modeling. Firstly, indentation tests including two-cycle indentation were carried out on PP/MWCNT nanocomposite with three MWCNT loadings (1, 3 and 5 wt %). Next, the Maxwell–Voigt–Kelvin model coupled with two-cycle indentation tests was used to predict the shear creep compliance function and the equivalent indentation modulus. The indentation hardness and elastic modulus of the PP/MWCNT nanocomposites extracted based on the Oliver and Pharr method were compared with the equivalent indentation modulus predicted based on the Maxwell–Voigt–Kelvin mode. The experimental results indicated that the addition of nanotubes into the polypropylene has a positive effect on the micro-mechanical properties of PP/MWCNT nanocomposites. Indentation hardness and elastic modulus increased significantly with increasing MWCNT loading. The creep resistance at the micro-scale of the PP/MWCNT nanocomposites improved with the addition of MWCNTs, with creep displacement reduced by up to 20% by increasing the carbon nanotube loading from 1 to 5 wt %. The Maxwell–Voigt–Kelvin model with three and five Voigt–Kelvin units accurately predicted the shear creep function and its change with increasing MWCNT loading. However, the equivalent indentation modulus was found to be sensitive to the number of Voigt–Kelvin units: the more Voigt–Kelvin units, the better the model predicts the equivalent indentation modulus.

Electromagnetic Shielding Effectiveness and Conductivity of PTFE/Ag/MWCNT Conductive Fabrics Using the Screen Printing Method

The management of the electromagnetic interference (EMI) of thin, light, and inexpensive materials is important for consumer electronics and human health. This paper describes the development of conductive films that contain a silver (Ag) flake powder and multiwall carbon nanotube (MWCNT) hybrid grid on a polytetrafluoroethylene (PTFE) film for applications that require electromagnetic shielding (EMS) and a conductive film. The Ag and MWCNT hybrid grid was constructed with a wire diameter and spacing of 0.5 mm. The results indicated that the proposed conductive films with 0.4 wt% MWCNTs had higher electromagnetic shielding effectiveness (EMSE) and electrical conductivity than those with other MWCNT loading amounts. The results also showed that the film with 0.4 wt% MWCNT loading had a high 62.4 dB EMSE in the 1800 MHz frequency and 1.81 × 104 S/cm electrical conductivity. This combination improved stretchability, with 10% elongation at a 29% resistivity change rate. Conductive films with Ag/MWCNT electronic printing or lamination technologies could be used for EMI shielding and electrically conductive applications.

Properties and mechanism of antistatic biodegradable polylactic acid/multi-walled carbon nanotube composites

In this study, antistatic biodegradable polylactic acid (PLA)/multi-walled carbon nanotube (PLA/MWCNT) composites were prepared by the melt-blending of MWCNT with PLA. The conductive, mechanical, thermal properties and microstructure of the PLA/MWCNT composites were investigated. Results revealed that with the loading of 1.0 to 1.5 wt% of MWCNT, the tensile strength, elongation at break, and crystallinity of the composites slightly increase, followed by a downward trend with the further increase in the loading amount of MWCNT. With the increase in the MWCNT loading amount to 3.0%, the volume resistivity and surface resistivity of the composites were reduced by nine orders of magnitude. According to the internal microstructure of PLA/MWCNT, by the loading of 1.5 wt% of MWCNT, the MWCNT formed a conductive network in the composite matrix, reaching the percolation threshold. The new composties can be applicated in medical protective clothing for protecting the electronic instrument.

Nanostructured ZrO2/MWCNT Hybrid Materials: Fabrication, Characterization and Applications in Shielding of Electromagnetic Pollution

ZrO2/MWCNT nanocomposites have been prepared by simple refluxing method and characterized by X-ray diffraction (XRD). Fourier-transform infrared spectroscopy (FTIR), and Raman analysis suggests chemical interactions present between zirconia and Multiwalled carbon nanotube (MWCNT) in the as prepared nanocomposites. Electromagnetic inteference shielding efficiencies (EMI SE) for the nanocomposites were found to increase with increasing amount of MWCNT loading. Highest EMI SE value of 29.1–30.5 dB was obtained for nanocomposite containing 15 wt% loading of MWCNT in the microwave frequency range of 2–8 GHz. This optimum performance is due to several factors like highest percentage of intermolecular H-bonding, highly defective, interconnected network structure, high conductivity and dielectric permittivities of the nanocomposites.

An effective EMI shielding material based on poly(trimethylene terephthalate) blend nanocomposites with multiwalled carbon nanotubes

The effects of blend ratio and MWCNT loading on the morphology, electrical properties and electromagnetic shielding performance of poly(trimethylene terephthalate) (PTT)/polypropylene (PP) blend nanocomposites were studied.

Morphology, mechanical, bound rubber, swelling, and dynamic mechanical studies of chlorobutyl elastomer nanocomposites: effect of multiwalled carbon nanotube and solvent

Multiwalled carbon nanotube (MWCNT) reinforced chlorobutyl elastomer nanocomposites were prepared. The morphology of nanocomposite samples has been studied from scanning electron microscopy (SEM). The effect of MWCNT loadings on mechanical properties shows increase in tensile strength, hardness, and modulus and decrease in elongation at break with MWCNT loadings, which can be attributed toward better chlorobutyl-MWCNT interaction. At higher filler loading, the rate of increase slowly decreases. The above explanation was also verified from bound rubber (BdR) measurements, showing increase in BdR contents with MWCNT loading. Swelling of the nanocomposites in chloroform, benzene, and trichloroethylene was measured and found to be dependent on both MWCNT concentration and the type of solvent used. The degree of swelling, diffusion coefficient, and penetration rate was calculated. The effect of solvent on swelling properties at different periods of time shows that the degree of swelling increases with time and decreases with concentration of MWCNT loading. Dynamic mechanical properties of nanocomposites have been studied as a function of temperature (from -100°C to 100°C) at a constant frequency of 1 Hz and 1% strain. The effect of MWCNT loading on storage modulus, loss modulus, and loss tangent has been studied. The nonlinearity in tan δ and storage modulus and loss modulus was explained on the basis of MWCNT-elastomer interaction. The smooth Cole-Cole plots explain the nonlinearity in the nanocomposites as well as good distribution of MWCNT in the elastomer matrix.