Superelement Reduction of Industrial Finite Element Brake System for a Constrained Harmonic Balance Method

Author(s):  
Paul Villard ◽  
Samuel Nacivet ◽  
Jean-Jacques Sinou

Brake squeal is a ubiquitous disturbance in automotive systems. Facing the complexity and the cost of experimental tests, simulations of brake squeal have become essential as well as to provide a predictive numerical method. Two major approaches exist in the numerical analysis of this phenomenon, the transient analysis and the complex eigenvalue analysis. In this study, the Constrained Harmonic Balance Method is applied on an industrial finite element system in order to estimate the nonlinear stationary responses due to friction induced vibration. This paper aims at explaining how a finite element system was adapted to the CHBM and at analyzing the results. First of all, the method used to reduce a finite element brake system is examined and the contact issue is particularly emphasized. Then, a brief summary of the CHBM is made. Finally, limit cycles are obtained close to the Hopf bifurcation.

2022 ◽  
Vol 2022 ◽  
pp. 1-13
Author(s):  
Lijun Zhang ◽  
Yongchao Dong ◽  
Dejian Meng ◽  
Wenbo Li

In recent years, the problem of automotive brake squeal during steering braking has attracted attention. Under the conditions of squealing, the loading of sprung mass is transferred, and lateral force is generated on the tire, resulting in stress and deformation of the suspension system. To predict the steering brake squeal propensity and explore its mechanism, we established a hybrid model of multibody dynamics and finite element methods to transfer the displacement values of each suspension connection point between two models. We successfully predicted the occurrence of steering brake squeal using the complex eigenvalue analysis method. Thereafter, we analyzed the interface pressure distribution between the pads and disc, and the results showed that the distribution grew uneven with an increase in the steering wheel angle. In addition, changes in the contact and restraint conditions between the pads and disc are the key mechanisms for steering brake squeal.


2019 ◽  
Vol 2019 ◽  
pp. 1-19
Author(s):  
Abdallah Hadji ◽  
Njuki Mureithi

A hybrid friction model was recently developed by Azizian and Mureithi (2013) to simulate the friction behavior of tube-support interaction. However, identification and validation of the model parameters remains unresolved. In previous work, the friction model parameters were identified using the reverse harmonic method, where the following quantities were indirectly obtained by measuring the vibration response of a beam: friction force, sliding speed of the force of impact, and local displacement at the contact point. In the present work, the numerical simulation by the finite element method (FEM) of a beam clamped at one end and simply supported with the consideration of friction effect at the other is conducted. This beam is used to validate the inverse harmonic balance method and the parameters of the friction models identified previously. Two static friction models (the Coulomb model and Stribeck model) are tested. The two models produce friction forces of the correct order of magnitude compared to the friction force calculated using the inverse harmonic balance method. However, the models cannot accurately reproduce the beam response; the Stribeck friction model is shown to give the response closest to experiments. The results demonstrate some of the challenges associated with accurate friction model parameter identification using the inverse harmonic balance method. The present work is an intermediate step toward identification of the hybrid friction model parameters and, longer-term, improved analysis of tube-support dynamic behavior under the influence of friction.


Author(s):  
Z Zhang ◽  
S Oberst ◽  
JCS Lai

Despite substantial research efforts in the past two decades, the prediction of brake squeal propensity, as a significant noise, vibration and harshness (NVH) issue to automotive manufactures, is as difficult as ever. This is due to the complexity of the interacting mechanisms (e.g. stick-slip, sprag-slip, mode coupling and hammering effect) and the uncertain operating conditions (temperature, pressure). In particular, two major aspects in brake squeal have attracted significant attention recently: nonlinearity and uncertainty. The fugitiveness of brake squeal could be attributed to a number of factors including the difficulty in accurately modelling friction. In this paper, the influence of the uncertainty arising from the tribological aspect in brake squeal prediction is analysed. Three types of friction models, namely the Amonton-Coulomb model, the velocity-dependent model and the LuGre model, are randomly assigned to a group of interconnected oscillators which model the dynamics of a brake system. The complex eigenvalue analysis, as a standard stability analysis tool, and the friction work calculation are performed to investigate the probability for instability arising from the uncertainty in the friction models. The results are discussed with a view to apply this approach to the analysis of the squeal propensity for a full brake system.


2007 ◽  
Vol 35 (3) ◽  
pp. 165-182 ◽  
Author(s):  
Maik Brinkmeier ◽  
Udo Nackenhorst ◽  
Heiner Volk

Abstract The sound radiating from rolling tires is the most important source of traffic noise in urban regions. In this contribution a detailed finite element approach for the dynamics of tire/road systems is presented with emphasis on rolling noise prediction. The analysis is split into sequential steps, namely, the nonlinear analysis of the stationary rolling problem within an arbitrary Lagrangian Eulerian framework, and a subsequent analysis of the transient dynamic response due to the excitation caused by road surface roughness. Here, a modal superposition approach is employed using complex eigenvalue analysis. Finally, the sound radiation analysis of the rolling tire/road system is performed.


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