Finite Element Validation Studies of BS7910 FAD Method Applied to Welded SHS Joints

Author(s):  
Zhengmao Yang ◽  
Seng Tjhen Lie ◽  
Wie Min Gho

The failure assessment diagram (FAD) has now been widely accepted and used for the assessment of defects found in metallic structures. In BS7910 (2005), the use of this method for offshore structures has been validated for a range of joint geometries. But these validations are only applicable for circular hollow section (CHS) welded joints. For rectangular or square hollow section (RHS or SHS) joints, there are very few references available in the literature. In this paper, systematic investigations have been carried out for the validation and verification of the FAD curves for SHS T-joints. FAD curves for a wide range of welded SHS T-joints containing surface cracks have been established using the fracture mechanics data generated from the finite element analyses. The range of β ratio of these joints is from 0.3 to 0.8. Therefore, the failure mode is constrained in the chord face yielding. The influence of residual stresses on the plastic collapse load and the FAD curves has also been analyzed. The reduction factor used to calculate the plastic collapse load of the SHS T-joints containing cracks have been quantitatively examined, and the use of the BS7910 (2005) Level 2A FAD for SHS joints containing surface cracks has been validated accordingly.

2020 ◽  
Vol 47 (3) ◽  
pp. 301-316
Author(s):  
Peter Gerges ◽  
Sameh Gaawan ◽  
Ashraf Osman

In steel design, enhancing the structural joints’ capacity is considered a challenge that faces the designer. This challenge becomes more difficult when it comes to enhancing the capacities of circular hollow section (CHS) joints due to their closed nature that complicates the strengthening process. Recent research related to strengthening T-joints by utilizing two outer hollow ring flanges welded to additional pipe showed that this technique can significantly improve the joints’ strength. In this study, the utilization of this technique is extended for enhancing the axial strength of CHS X-joints. In this regard, a parametric study using finite element models was carried out to investigate the different design aspects that might affect the behavior of strengthened X-joints. The examined parameters included, the ring flange diameter, the stiffening pipe thickness and length for different brace diameter-to-chord diameter ratios and chord diameter to double chord thickness ratio. The results demonstrated that these strengthened X-joints gained significant axial strength that reached up to three times the axial strength of the unstrengthened joints. Guidelines for proper detailing of such strengthening scheme were provided. Finally, an equation that estimates the axial strength of strengthened joints was established based on the achieved results.


2016 ◽  
Vol 20 (5) ◽  
pp. 704-721 ◽  
Author(s):  
Yongbo Shao ◽  
Haicheng Zhao ◽  
Dongping Yang

To predict the static strength of a welded tubular joint at elevated temperature using finite element simulation, two methods in the literature were reported. The first method aims to analyze the static strength of a tubular joint at a specified elevated temperature, and a routine mechanical analysis is carried out by defining the material properties at the specified elevated temperature according to some specifications. This method does not consider the heat transfer process of the tubular joint in a fire condition. The second method is used to determine the static strength of a tubular joint using a combination of transient state heat transfer analysis and mechanical analysis. The tubular joint subjected to a specified load is heated in accordance with ISO 834-1 standard fire curve to fail at a critical temperature, and the specified load is considered as the static strength of the joint at the critical temperature. In this study, a detailed parametric study on the failure process of circular hollow section tubular T-joints at elevated temperature is carried out using finite element method. The static strengths of the circular hollow section T-joint models obtained from the two methods are compared. The comparison shows that the first method produces a higher estimation on the static strength compared to the second method. Finally, the effect of some geometrical parameters, chord stress ratio, and elevated temperature on the difference of the two methods is also investigated.


Author(s):  
Anindya Bhattacharya ◽  
Sachin Bapat ◽  
Hardik Patel ◽  
Shailan Patel

Bends are an integral part of a piping system. Because of the ability to ovalize and warp they offer more flexibility when compared to straight pipes. Piping Code ASME B31.3 [1] provides flexibility factors and stress intensification factors for the pipe bends. Like any other piping component, one of the failure mechanisms of a pipe bend is gross plastic deformation. In this paper, plastic collapse load of pipe bends have been analyzed for various bend parameters (bend parameter = tRbrm2) under internal pressure and in-plane bending moment for various bend angles using both small and large deformation theories. FE code ABAQUS version 6.9EF-1 has been used for the analyses.


1980 ◽  
Vol 102 (4) ◽  
pp. 342-346 ◽  
Author(s):  
J. C. Newman ◽  
I. S. Raju

The purpose of this paper is to present stress-intensity factors for a wide range of semi-elliptical surface cracks on the inside of pressurized cylinders. The ratio of crack depth to crack length ranged from 0.2 to 1; the ratio of crack depth to wall thickness ranged from 0.2 to 0.8; and the ratio of wall thickness to vessel radius was 0.1 to 0.25. The stress-intensity factors were calculated by a three-dimensional finite-element method. The finite-element models employ singularity elements along the crack front and linear-strain elements elsewhere. The models had about 6500 degrees of freedom. The stress-intensity factors were evaluated from a nodal-force method. An equation for the stress-intensity factors was obtained from the results of the present analysis. The equation applies over a wide range of configuration parameters and was within about 5 percent of the present results. A comparison was also made between the present results and other analyses of internal surface cracks in cylinders. The results from a boundary-integral equation method were in good agreement (± 2 percent) and those from another finite-element method were in fair agreement (± 8 percent) with the present results.


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