Eulerian-Lagrangian Coupling in Finite Element Calculations With Applications to Machining

Author(s):  
David J. Benson ◽  
Shigenobu Okazawa

Multi-material Eulerian finite element methods are attractive for problems in solid mechanics where new free surfaces are created, e.g., the formation of chips in machining. One weakness associated with the Eulerian finite element formulation, however, is the interaction of materials at the contact interface. The standard mixture theories effectively bond the materials together, and prohibit the relative slip between the materials that is crucial for an accurate machining simulation. In this paper, we compare the results of a machining calculation performed using an Eulerian formulation with a contact mixture theory and a coupled Eulerian-Lagrangian calculation, where the workpiece is Eulerian, and the tool is Lagrangian.


Author(s):  
K. S. Al-Athel ◽  
M. S. Gadala

The adaptation of the volume of fluid method (VOF) to solid mechanics (VOS) is presented in this work with the focus on metal forming applications. The method is discussed for a general non-uniform mesh with Eulerian finite element formulation. The implementation of the VOS method in metal forming applications is presented by focusing on topics such as the contact between the tool and the workpiece, tracking of the free surface of the material flow and the connectivity of the free surface during the whole process. Improvement on the connectivity of the free surface and the representation of curves is achieved by considering the mechanics of different metal forming processes. Different applications are simulated and discussed to highlight the capability of the VOS method.



1980 ◽  
Vol 102 (1) ◽  
pp. 62-69 ◽  
Author(s):  
T. Belytschko ◽  
J. M. Kennedy ◽  
D. F. Schoeberle

A quasi-Eulerian formulation is developed for fluid-structure interaction analysis in which the fluid nodes are allowed to move independent of the material thus facilitating the treatment of problems with large structural motions. The governing equations are presented in general form and then specialized to two-dimensional plane and axisymmetric geometries. These elements have been incorporated in a general purpose transient finite element program and results are presented for two problems and compared to experimental results.



2021 ◽  
Vol 11 (13) ◽  
pp. 5952
Author(s):  
Julio Marti ◽  
Jimena de la Vega ◽  
De-Yi Wang ◽  
Eugenio Oñate

Many polymer-made objects show a trend of melting and dripping in fire, a behavior that may be modified by adding flame retardants (FRs). These affect materials properties, e.g., heat absorption and viscosity. In this paper, the effect of a flame retardant on the fire behavior of polymers in the UL 94 scenario is studied. This goal is achieved essentially by applying a new computational strategy that combines the particle finite element method for the polymer with an Eulerian formulation for air. The sample selected is a polypropylene (PP) with magnesium hydroxide at 30 wt.%. For modelling, values of density, conductivity, specific heat, viscosity, and Arrhenius coefficients are obtained from different literature sources, and experimental characterization is performed. However, to alleviate the missing viscosity at a high temperature, three viscosity curves are introduced on the basis of the viscosity curve provided by NIST and the images of the test. In the experiment, we burn the specimen under the UL 94 condition, recording the process and measuring the temperature evolution by means of three thermocouples. The UL 94 test is solved, validating the methodology and quantifying the effect of FR on the dripping behavior. The numerical results prove that well-adjusted viscosity is crucial to achieving good agreement between the experimental and numerical results in terms of the shape of the polymer and the temperature evolution inside the polymer.



2019 ◽  
Author(s):  
Priyanka Patki ◽  
Francesco Costanzo

Surgical implants, known as Tissue Engineered Nerve Guides (TENGs) are often inserted to provide alignment and mechanical support to broken or damaged nerves. These implants are designed to be poroelastic and biodegradable, and the ideal rate of degradation should equal the rate of regrowth of the recovering nerve. Inspired by the design of these TENGs, we develop a mixture theory-based mathematical model to simulate the degradation of a poroelastic solid immersed in a fluid bath. The temporal evolution of the solid's mechanical and transport properties is also modeled. The model comprises of the degrading solid, the degradation reaction products, and the fluid in which the solid is immersed. The resultant governing equations are formulated in an Arbitrary Lagrangian-Eulerian (ALE) framework. The weak formulation of the partial differential equations (PDEs) so derived is numerically implemented using a finite element method (FEM). The numerical model is studied for stability and convergence rates using the Method of Manufactured Solutions.



Author(s):  
Arash Mehraban ◽  
Jed Brown ◽  
Valeria Barra ◽  
Henry Tufo ◽  
Jeremy Thompson ◽  
...  

Abstract Soft materials such as rubber, elastomers, and soft biological tissues mechanically deform at large strain isochorically for all time, or during their initial transient (when a pore fluid, typically incompressible such as water, does not have time to flow out of the deforming polymer or soft tissue porous skeleton). Simulating these large isochoric deformations computationally, such as with the Finite Element Method (FEM), requires higher order (typically quadratic) interpolation functions and/or enhancements through hybrid/mixed methods to maintain stability. Lower order (linear) finite elements with hybrid/mixed formulation may not perform stably for all mechanical loading scenarios involving large isochoric deformations, whereas quadratic finite elements with or without hybrid/mixed formulation typically perform stably, especially when large bending or folding deformations are being simulated. For topology-optimization design of soft robotics, for instance, the FEM solid mechanics solver must run efficiently and stably. Stability is ensured by the higher order finite element formulation (with possible enhancement), but efficiency for higher order FEM remains a challenge. Thus, this paper addresses efficiency from the perspective of computer science algorithms and programming. The proposed efficient algorithm utilizes the Portable, Extensible Toolkit for Scientific Computation (PETSc), along with the libCEED library for efficient compiler optimized tensor-product-basis computation to demonstrate an efficient nonlinear solution algorithm. For preconditioning, a scalable p-multigrid method is presented whereby a hierarchy of levels is constructed. In contrast to classical geometric multigrid, also known as h-multigrid, each level in p-multigrid is related to a different approximation polynomial order, p, instead of the element size, h. A Chebyshev polynomial smoother is used on each multigrid level. Algebraic MultiGrid (AMG) is then applied to the assembled Q1 (linear) coarse mesh on the nodes of the quadratic Q2 (quadratic) mesh. This allows low storage that can be efficiently used to accelerate the convergence to solution. For a Neo-Hookean hyperelastic problem, we examine a residual and matrix-free Jacobian formulation of a tri-quadratic hexahedral finite element with enhancement. Efficiency estimates on AVX-2 architecture based on CPU time are provided as a comparison to similar simulation (and mesh) of isochoric large deformation hyperelasticity as applied to soft materials conducted with the commercially-available FEM software program ABAQUS. The particular problem in consideration is the simulation of an assistive device in the form of finger-bending in 3D.



2019 ◽  
Vol 141 (5) ◽  
Author(s):  
Jay J. Shim ◽  
Steve A. Maas ◽  
Jeffrey A. Weiss ◽  
Gerard A. Ateshian

Many physiological systems involve strong interactions between fluids and solids, posing a significant challenge when modeling biomechanics. The objective of this study was to implement a fluid–structure interaction (FSI) solver in the free, open-source finite element code FEBio, that combined the existing solid mechanics and rigid body dynamics solver with a recently developed computational fluid dynamics (CFD) solver. A novel Galerkin-based finite element FSI formulation was introduced based on mixture theory, where the FSI domain was described as a mixture of fluid and solid constituents that have distinct motions. The mesh was defined on the solid domain, specialized to have zero mass, negligible stiffness, and zero frictional interactions with the fluid, whereas the fluid was modeled as isothermal and compressible. The mixture framework provided the foundation for evaluating material time derivatives in a material frame for the solid and in a spatial frame for the fluid. Similar to our recently reported CFD solver, our FSI formulation did not require stabilization methods to achieve good convergence, producing a compact set of equations and code implementation. The code was successfully verified against benchmark problems from the FSI literature and an analytical solution for squeeze-film lubrication. It was validated against experimental measurements of the flow rate in a peristaltic pump and illustrated using non-Newtonian blood flow through a bifurcated carotid artery with a thick arterial wall. The successful formulation and implementation of this FSI solver enhance the multiphysics modeling capabilities in febio relevant to the biomechanics and biophysics communities.





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