Predictions of Creep Crack Initiation Periods in Pre-Compressed 316H Stainless Steel

Author(s):  
K. M. Tarnowski ◽  
C. M. Davies ◽  
G. A. Webster ◽  
D. W. Dean

Pre-compression of 316H stainless steel significantly alters its tensile, uniaxial creep and crack growth behaviour. It has previously been shown that reliable and conservative creep crack initiation predictions can generally be obtained for as-received 316H stainless steel using a variety of prediction methods. Given the changes in material behaviour caused by pre-compression, this paper applies similar prediction methods to pre-compressed 316H stainless steel at 550°C. Several procedures are available for estimating creep crack initiation time periods. The suitability of a procedure depends on the availability of the necessary material data. The procedures considered in this paper include the use of the creep fracture mechanics parameter C*, the crack opening displacement concept, the sigma-d approach and the time dependent failure assessment diagram. Creep crack growth tests have been performed on compact tension specimens manufactured from 316H stainless steel which was uniformly pre-compressed by 4% and 8% at room temperature. For each test, the time for creep crack initiation to occur was recorded. Predicted creep crack initiation times have been compared with the experimentally determined values. Comparisons with as-received material are also included. For pre-compressed material, conservative creep crack initiation predictions were only consistently achieved using steady state creep crack growth rates predicted from C*. This is a significant difference to as-received material for which conservative predictions were generally obtained by a variety of methods. At this time, there is only a limited set of pre-compressed data making it difficult to draw firm conclusions about the appropriateness of the various creep crack initiation prediction methods. The differences in the results between the pre-compressed and as-received material do however highlight the need for further tests on pre-compressed material.

Author(s):  
Catrin M. Davies ◽  
Robert C. Wimpory ◽  
David W. Dean ◽  
Kamran M. Nikbin

High temperature crack growth in weldments is of great practical concern in high temperature plant components. Cracking typically occurs in the heat affected zone (HAZ) and often propagates into adjacent parent material (PM). Recently, the importance of constraint effects on creep crack growth behaviour has been recognised and creep crack growth testing on a range of specimen geometries has been performed. Experimental crack growth testing has been performed at 550 °C on a range of fracture specimens using sections taken from a non-stress-relieved 316 steel weldment. These specimens include the compact tension, C(T), middle tension, M(T) and circumferentially cracked bar, CCB, geometries. Results are presented from two long-term creep crack growth (CCG) tests performed on M(T) weldment specimens and these are compared with available data on C(T) and CCB weldment specimens together with both long and short term tests on parent material for a range of specimen geometries. The creep crack initiation (CCI) and growth (CCG) behaviour from these tests has been analysed in terms of the C* parameter. As high levels of residual stress exist in non-stress-relieved weldments, the residual stresses remaining in the weldment specimens have therefore been quantified using the neutron diffraction technique. Long-term (low-load) tests are required on PM specimen to observe specimen constraint effects in 316 steel at 550 °C. When interpreted in terms of the C* parameter the CCG behavior of PM and Weldment materials follow the same trendline on low constraint geometries. However, significant difference is observed in the CCG behavior of PM and weldments on the high constraint C(T) geometry. Long term tests on C(T) specimen weldments are required to confirm the results found.


Author(s):  
A. Mehmanparast ◽  
C. M. Davies ◽  
D. W. Dean ◽  
K. M. Nikbin

Pre-compression (PC) is found to have strong effects on the tensile, uniaxial creep rupture and creep crack growth (CCG) behaviour of type 316H stainless steel at 550 °C. In this work, blocks of 316H steel have been pre-compressed to 8% plastic strain at room temperature and compact tension, C(T), specimens are extracted from the pre-strained blocks with loading directions parallel and normal to the PC axis. The influence of specimen orientation and thickness on the CCG behaviour of the PC material is examined. The results are compared to short term and long term CCG behaviour of 316H steel at the same temperature. Higher CCG rates and shorter CCI times have been found in PC material with a loading direction normal to the PC axis compared to that parallel to the PC axis. These observations are discussed with respect to the microstructural effects.


1988 ◽  
Vol 23 (2) ◽  
pp. 87-96 ◽  
Author(s):  
T Hollstein ◽  
R Kienzler

Creep crack growth rates in the 32%−Ni−20%−Cr alloy Incoloy 800 H at 800°C are correlated with the fracture mechanics parameter C∗ integral. This was done by experimental and numerical investigations of different specimen sizes and geometries under constant load, constant rate of crack opening displacement or crosshead displacement, or slow cyclic loading. In the numerical simulations plane and three-dimensional finite element calculations have been performed without consideration of creep crack growth.


2018 ◽  
Vol 731 ◽  
pp. 551-560 ◽  
Author(s):  
Yatindra Kumar ◽  
S. Venugopal ◽  
G. Sasikala ◽  
P.K. Parida ◽  
A. Moitra

Author(s):  
Ali N. Mehmanparast ◽  
Catrin M. Davies ◽  
Mahmoud Ardakani ◽  
Kamran M. Nikbin

Compressive plastic pre-strain induced at room temperature in type 316H stainless steel, significantly influences the tensile, creep deformation and crack growth behaviour of the material. It is known that the material is hardened after pre-strain to 8% plastic strain and thus exhibits little or no plasticity during loading of uniaxial or creep crack growth (CCG) tests. In addition pre-compression (PC) has been found to reduce the creep rupture time, creep ductility and accelerate creep crack growth rates compared to as-received (AR) (i.e. uncompressed) material. In order to understand pre-straining effects on mechanical behaviour of 316H, optical and scanning electron microscopy (SEM) studies have been performed on uncompressed and 8% pre-compressed material. Samples have been examined in three orientations (i.e. parallel and perpendicular to the pre-compression direction). Furthermore, the influence of cold pre-compression on local creep damage formation ahead of the crack tip on interrupted CCG tests on AR and PC material has been studied. The results are discussed in terms of intergranular and transgranular damage caused by the compression process and the importance of microstructural changes on the mechanical behaviour of the material in long term tests.


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