The Phased Array Ultrasonic Inner Inspection for the Butt Weld on the Head of High-Pressure Vessel

2018 ◽  
Author(s):  
Cunjian Miao ◽  
Qi He ◽  
Xingji Du ◽  
Weican Guo ◽  
Zhangwei Ling ◽  
...  
Keyword(s):  
High Pressure ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Pressure Vessel ◽  
Phased Array ◽  
Small Diameter ◽  
Ultrasonic Field ◽  
Butt Weld ◽  
High Pressure Vessel ◽  
Detecting Method

The layered high-pressure hydrogen vessels are widely used in hydrogen refueling stations. The head of the high-pressure vessel is made of austenitic stainless steel, and has thick walls, a pipe with a small diameter on the top and a butt-weld structure. It’s difficult to detect effectively, using conventional methods in the inspection of the butt weld on the head. To effectively detect the weld joint, a detecting method was investigated using ultrasonic phased array technique from the inner surface of the small-diameter pipe. By axial focusing and circumferential focusing, the ultrasonic field in austenitic stainless steel could satisfy the specific inspection requirement. Some ultrasonic field analysis and defect detection simulations were carried out with CIVA, for artificial defects such as side-drilled holes. Meanwhile, the test specimen and probe were designed and manufactured, and experiments were conducted. Furthermore, the feasibility and rationality of the detecting method and the simulation method were verified, and the detecting process parameters were determined.

Residual Stress Evaluation In Austenitic Stainless Steel Butt Weld Joints By Ultrasonic Technique

1992 ◽  
Vol 25 (3) ◽  
pp. 130 ◽  
Author(s):  
P. Palanichamy ◽  
A. Joseph ◽  
K. V. Kasiviswanathan ◽  
D. K. Bhattacharya ◽  
Baldev Raj
Keyword(s):  
Residual Stress ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Ultrasonic Technique ◽  
Butt Weld ◽  
Stress Evaluation ◽  
Weld Joints

Residual Stress Evaluation of Ni Based Weld Metal Using Neutron Diffraction Method

2006 ◽  
Vol 524-525 ◽  
pp. 697-702 ◽  
Author(s):  
Shinobu Okido ◽  
Hiroshi Suzuki ◽  
K. Saito
Keyword(s):  
Residual Stress ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Neutron Diffraction ◽  
Weld Metal ◽  
Diffraction Method ◽  
Fem Analysis ◽  
Butt Weld ◽  
Stress Evaluation ◽  
Neutron Diffraction Method

Residual stress generated in Type-316 austenitic stainless steel butt-weld jointed by Inconel-182 was measured using a neutron diffraction method and compared with values calculated using FEM analysis. The measured values of Type-316 austenitic stainless steel as base material agreed well with the calculated ones. The diffraction had high intensity and a sharp profile in the base metal. However, it was difficult to measure the residual stress at the weld metal due to very weak diffraction intensities. This phenomenon was caused by the texture in the weld material generated during the weld procedure. As a result, this texture induced an inaccurate evaluation of the residual stress. Procedures for residual stress evaluation to solve this textured material problem are discussed in this paper. As a method for stress evaluation, the measured strains obtained from a different diffraction plane with strong intensity were modified with the ratio of the individual elastic constant. The values of residual stress obtained using this method were almost the same as those of the standard method using Hooke’s law. Also, these residual stress values agreed roughly with those from the FEM analysis. This evaluation method is effective for measured samples with a strong texture like Ni-based weld metal.

Magnetic Characterization of SUS316L Deformed by High Pressure Torsion

2011 ◽  
Vol 239-242 ◽  
pp. 1300-1303
Author(s):  
Hong Cai Wang ◽  
Minoru Umemoto ◽  
Innocent Shuro ◽  
Yoshikazu Todaka ◽  
Ho Hung Kuo
Keyword(s):  
Plastic Deformation ◽  
High Pressure ◽  
Stainless Steel ◽  
Phase Transformation ◽  
Austenitic Stainless Steel ◽  
Volume Fraction ◽  
High Pressure Torsion ◽  
Austenitic Matrix ◽  
Magnetic Characterization

SUS316L austenitic stainless steel was subjected to severe plastic deformation (SPD) by the method of high pressure torsion (HPT). From a fully austenitic matrix (γ), HPT resulted in phase transformation from g®a¢. The largest volume fraction of 70% a¢ was obtained at 0.2 revolutions per minute (rpm) while was limited to 3% at 5rpm. Pre-straining of g by HPT at 5rpm decreases the volume fraction of a¢ obtained by HPT at 0.2rpm. By HPT at 5rpm, a¢®g reverse transformation was observed for a¢ produced by HPT at 0.2rpm.

Modeling and Optimization of Ultra High Pressure Vessel With Self-Protective Flat Steel Ribbons Wound and Tooth-Locked Quick-Actuating End Closure

2008 ◽  
Author(s):  
Xin Ma ◽  
Zhongpei Ning ◽  
Honggang Chen ◽  
Jinyang Zheng
Keyword(s):  
High Pressure ◽  
Fatigue Life ◽  
Pressure Vessel ◽  
Design Method ◽  
Structural Parameters ◽  
Three Dimensional ◽  
Peak Stress ◽  
High Pressure Vessel ◽  
Ultra High Pressure ◽  
Flat Steel

Ultra-High Pressure Vessel (UHPV) with self-protective Flat Steel Ribbons (FSR) wound and Tooth-Locked Quick-Actuating (TLQA) end closure is a new type of vessel developed in recent years. When the structural parameters of its TLQA and Buttress Thread (BT) end closure are determined using the ordinary engineering design method, Design by Analysis (DBA) shows that the requirement on fatigue life of this unique UHPV could hardly be satisfied. To solve the above problem, an integrated FE modeling method has been proposed in this paper. To investigate the fatigue life of TLQA and BT end closures of a full-scale unique UHPV, a three-dimensional (3-D) Finite Element (FE) solid model and a two-dimensional (2-D) FE axisymmetric model are built in FE software ANSYS, respectively., Nonlinear FE analysis and orthogonal testing are both conducted to obtain the optimum structure strength, in which the peak stress in the TLQA or BT end closure of the unique UHPV is taken as an optimal target. The important parameters, such as root structure of teeth, contact pressure between the pre-stressed collar and the cylinder end, the knuckle radius, the buttress thread profile and the local structure of the cylinder, are optimized. As a result, both the stress distribution at the root of teeth and the axial load carried by each thread are improved. Therefore, the load-carrying capacity of the end closure has been reinforced and the fatigue life of unique UHPV has been extended.

scholarly journals Comparison of 2507 Duplex and 28 % Cr- Austenitic Stainless Steel Corrosion Behavior for High Pressure and High Temperature (HPHT) in Sour Service Condition with C-ring Experiment

2021 ◽  
Author(s):  
Harris Prabowo ◽  
Badrul Munir ◽  
Yudha Pratesa ◽  
Johny W. Soedarsono
Keyword(s):  
High Pressure ◽  
Stainless Steel ◽  
High Temperature ◽  
Austenitic Stainless Steel ◽  
Corrosion Behavior ◽  
Material Selection ◽  
Stress Cracking ◽  
Sulfide Stress ◽  
Sulfide Stress Cracking ◽  
Sour Service

The scarcity of oil and gas resources made High Pressure and High Temperature (HPHT) reservoir attractive to be developed. The sour service environment gives an additional factor in material selection for HPHT reservoir. Austenitic 28 Cr and super duplex stainless steel 2507 (SS 2507) are proposed to be a potential materials candidate for such conditions. C-ring tests were performed to investigate their corrosion behavior, specifically sulfide stress cracking (SSC) and sulfide stress cracking susceptibility. The C-ring tests were done under 2.55 % H2S (31.48 psia) and 50 % CO2 (617.25 psia). The testing was done in static environment conditions. Regardless of good SSC resistance for both materials, different pitting resistance is seen in both materials. The pitting resistance did not follow the general Pitting Resistance Equivalent Number (PREN), since SS 2507 super duplex (PREN > 40) has more pitting density than 28 Cr austenitic stainless steel (PREN < 40). SS 2507 super duplex pit shape tends to be larger but shallower than 28 Cr austenitic stainless steel. 28 Cr austenitic stainless steel has a smaller pit density, yet deeper and isolated.

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