Thin film amorphous W-Si and TiW-Si diffusion barriers have been studied on GaAs and InP surfaces for the purpose of establishing their reliability for ohmic contacts and Schottky barriers, particularly under high temperature stress. The amorphous films were formed by a new method in which alternate layers of tungsten or TiW and silicon were sputter deposited to a total thickness of about 1300 Å and subsequently annealed near the glass transition temperature Tg(≈ 500 °C). Electron channeling and reflection electron diffraction were used to determine the amorphous nature of the films as deposited and after 4 h anneals near Tg. The as-deposited films had interfacial amorphous regions with compositions determined by interfacial reactions during the sputtering process. As-deposited W-Si films showed a weak channeling pattern which came from the unreacted polycrystalline tungsten layers. From Auger electron spectroscopy (AES) sputter profiles, it was concluded that the amorphous regions were at the W-Si interfaces which had the required tungsten-to-silicon composition ratio. After annealing at 500 °C for 4 h, the films were completely amorphous with no marked evidence of crystallization, indicating interfacial reactions extended completely into the tungsten layers. High magnification scanning electron microscopy (by a factor of 20 000) examination of the films after annealing revealed smooth and continuous surfaces with no evidence of grain boundaries. Diffusion along grain boundaries between gold and GaAs or InP in these amorphous thin films was thus almost completely eliminated. Interdiffusion of gold in layered structures (e.g. Au/(W–Si)/GaAs) was studied by AES sputter profiling techniques. No interdiffusion of gold or GaAs was observed after 16 h anneals at 400 °C. With Au/(W-Si)/InP structures, no interdiffusion was observed after 8 h anneals at 450 °C. These results are significant improvements over those for previous polycrystalline diffusion barriers (e.g. TiPt) which degrade after 1 h at 350 °C. Based on the AES sputter profiles, the diffusion coefficients in W-Si amorphous thin films were found to be less than 3 × 10−18 cm2 s−1 at 400 °C for gold, gallium and arsenic and less than 6 × 1018 cm2 s−1 at 450 °C for gold, indium and phosphorus.
