A novel hyper-crossing tool path generation algorithm for sub-aperture polishing

Author(s):  
Christina Reynolds ◽  
David D. Walker ◽  
Guoyu Yu ◽  
Hongyu Li
Author(s):  
David Manuel Ochoa González ◽  
Joao Carlos Espindola Ferreira

Traditional (direction-parallel and contour-parallel) and non-traditional (trochoidal) tool paths are generated by specialized geometric algorithms based on the pocket shape and various parameters. However, the tool paths generated with those methods do not usually consider the required machining power. In this work, a method for generating power-aware tool paths is presented, which uses the power consumption estimation for the calculation of the tool path. A virtual milling system was developed to integrate with the tool path generation algorithm in order to obtain tool paths with precise power requirement control. The virtual milling system and the tests used to calibrate it are described within this article, as well as the proposed tool path generation algorithm. Results from machining a test pocket are presented, including the real and the estimated power requirements. Those results were compared with a contour-parallel tool path strategy, which has a shorter machining time but has higher in-process power consumption.


2016 ◽  
Vol 88 (5-8) ◽  
pp. 2169-2178 ◽  
Author(s):  
Zhiping Liu ◽  
Xiongbing Li ◽  
Yongfeng Song ◽  
Bing Yi ◽  
Feng Chen

2007 ◽  
Vol 10-12 ◽  
pp. 308-311
Author(s):  
Li Cheng Fan ◽  
L.N. Sun ◽  
Zhi Jiang Du

In 3-axis NC machining, most algorithms of the sculptured surface tool-path generation are valid for ball-cutter, and the axes are designed to realize pure translation. A tool-path generation algorithm using taper-cuter is proposed in this article. And one axis of the 3-axis NC tool machine is designed to realize swing motion. The Stereo Lithography (STL) model is the most popular triangular mesh approximation of the 3D surface model. Considering the special swing mechanical and taper-cutter, arc-zigzag tool-path planning and deform Z-map grid methods are proposed, which incorporate triangular vertexes method and the Z-map method. Finally, some simulation and experiment results are provided.


2019 ◽  
Vol 85 (6) ◽  
pp. 597-604
Author(s):  
Hiromu Kitahara ◽  
Jun'ichi Kaneko ◽  
Masahiro Ajisaka ◽  
Takeyuki Abe ◽  
Kenichiro Horio

1993 ◽  
Vol 115 (4) ◽  
pp. 480-486 ◽  
Author(s):  
Y. D. Chen ◽  
J. Ni ◽  
S. M. Wu

A real-time CNC tool path generation algorithm has been developed for machining IGES surfaces. IGES-based CAD data files can be directly inputted to the CNC system and the tool paths generated in real time can be passed to a motion controller during cutting via a Multibuss II backplane structure. The development of such a real-time tool path generation method has eliminated the need for a tradeoff between the desired surface accuracy and the required memory size for storing off-line generated NC codes. The real-time NC path generation algorithm can properly deal with issues such as trimming lines, gouging detection, and adaptive tool step adjustment. The developed algorithm has been implemented on a multi-processor CNC system and verified through actual cutting tests. The test results show that no violating conditions occurred on machined part surfaces, and the surface contour error of the cut part is less than the given tolerance, which was 0.02 mm in this particular test.


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