DETERMINING BATCH SIZE IN A SUPPLY CHAIN

Author(s):  
RUEDEE MASUCHUN ◽  
WIBOON MASUCHUN
Keyword(s):  
2021 ◽  
Author(s):  
Ehab A. Bazan

A consignment stock is a type of supply-chain coordination for the management of supply-chains in which there is a joint vendor and buyer policy that is mainly focused on having the vendor manage the buyer's inventory. This thesis aims to investigate the consignment stock strategy in a single-vendor single-buyer supply-chain context considering imperfect items that may be produced from an imperfect production process. It develops a flexible mathematical model that allows for managerial decisions with regards to imperfect items and seeks to minimize costs (maximize profits) of the supply-chain. Such managerial decisions include scrapping items at a cost, selling them for a marginal profit to a secondary market, applying re-work, and/or applying minor setups to restore the production process. Results show that the introduction of imperfect items increases the batch size and reduces the number of shipments. Minor setups were shown to reduce cost, increase the number of shipments and reduce its size.


Mathematics ◽  
2020 ◽  
Vol 8 (4) ◽  
pp. 565 ◽  
Author(s):  
Jiseong Noh ◽  
Hyun-Ji Park ◽  
Jong Soo Kim ◽  
Seung-June Hwang

Product demand forecasting plays a vital role in supply chain management since it is directly related to the profit of the company. According to companies’ concerns regarding product demand forecasting, many researchers have developed various forecasting models in order to improve accuracy. We propose a hybrid forecasting model called GA-GRU, which combines Genetic Algorithm (GA) with Gated Recurrent Unit (GRU). Because many hyperparameters of GRU affect its performance, we utilize GA that finds five kinds of hyperparameters of GRU including window size, number of neurons in the hidden state, batch size, epoch size, and initial learning rate. To validate the effectiveness of GA-GRU, this paper includes three experiments: comparing GA-GRU with other forecasting models, k-fold cross-validation, and sensitive analysis of the GA parameters. During each experiment, we use root mean square error and mean absolute error for calculating the accuracy of the forecasting models. The result shows that GA-GRU obtains better percent deviations than other forecasting models, suggesting setting the mutation factor of 0.015 and the crossover probability of 0.70. In short, we observe that GA-GRU can optimally set five types of hyperparameters and obtain the highest forecasting accuracy.


2020 ◽  
Vol 39 (6) ◽  
pp. 8377-8387
Author(s):  
Srinivasan Ananthanarayanan Bragadeesh ◽  
Arumugam Umamakeswari

Traceability and food quality are significant challenges in realizing a reliable food supply chain. The reliability of data in supply chains is one of the critical factors. Ensuring transparency, integrity, and availability is the primary requirement for establishing a proper supply chain network. Blockchain is a distributed structure of immutable records that are chained together to form blocks. It provides a guarantee of storing the data correctly and reliably. Smart contracts, which are self-executing contracts containing the terms of the agreement between the entities involved, provide utility for automation of reputation calculation with the transactions. Reputation systems allow participants to rate each other, thus building trust through reputation. The present reputation systems have bounded scrutiny and lack granularity; hence they are not ideal for supply chains. In this work, we propose a reliable supply chain framework using blockchain and smart contracts. It uses a consortium blockchain network to trace communication between the participants and to calculate reputation scores dynamically. Rewards and penalties are assigned to the participants of the supply chain network based on the food product quality involved in the trade. The network participants have defined roles and the access permissions govern who can access the ledger. An immutable ledger stores all the transactions occurring in the network. Any change in one block will reflect in the consecutive blocks, which ensures the data is reliable and secure. The proposed system is implemented using Hyperledger Composer. The proposed framework is evaluated in terms of throughput and latency for varying asset size and batch size using the benchmarking tool Caliper. Results show that the security and reliability provided by the proposed framework justify the overheads in contrast to a trading model that does not include a blockchain network.


2019 ◽  
Vol 53 (4) ◽  
pp. 1343-1355 ◽  
Author(s):  
Ata Allah Taleizadeh ◽  
Shayan Tavakoli ◽  
Ioannis Konstantaras ◽  
Masoud Rabbani

This paper presents a mathematical two echelon vendor-managed inventory (VMI) model on consignment scheme in supply chain, in which the vendor pays a penalty for every extra unit which exceeds a specific upper limit to the buyer. In this arrangement the vendor can decide about the batch size he wants to transship to the buyer. Two cases are discussed in this paper; single vendor-single buyer and single vendor-two buyers. In this study after a review of coordination in supply chain and VMI on consignment, we discuss vendor-managed inventory scheme in comparison with traditional inventory control system. The optimal batch size is calculated and the paper investigates how a VMI on consignment arrangement with penalty can coordinate the supply chain. Numerical examples and sensitivity analysis is presented to illustrate the performance of model and the results.


2021 ◽  
Author(s):  
Ehab A. Bazan

A consignment stock is a type of supply-chain coordination for the management of supply-chains in which there is a joint vendor and buyer policy that is mainly focused on having the vendor manage the buyer's inventory. This thesis aims to investigate the consignment stock strategy in a single-vendor single-buyer supply-chain context considering imperfect items that may be produced from an imperfect production process. It develops a flexible mathematical model that allows for managerial decisions with regards to imperfect items and seeks to minimize costs (maximize profits) of the supply-chain. Such managerial decisions include scrapping items at a cost, selling them for a marginal profit to a secondary market, applying re-work, and/or applying minor setups to restore the production process. Results show that the introduction of imperfect items increases the batch size and reduces the number of shipments. Minor setups were shown to reduce cost, increase the number of shipments and reduce its size.


2018 ◽  
Vol 8 (3) ◽  
pp. 657 ◽  
Author(s):  
Fitri Nurul Firdaus ◽  
Yuniaristanto Y ◽  
Roni Zakaria

This study aims to map the process and to measure the performance of supply chain of table tennis at CV Shiamiq Terang Abadi according to SCOR®11.0 model. Furthermore, this study would give suggestion of improvement in order to improve company's performance. The SCOR®11.0 model is considered more complete, systematic and integrated because of its capability in measuring the company's performance from supplier to customer. Data collection in this study was conducted by questionnaire method to CV Shiamiq Terang Abadi which is related directly to the supply chain process. Based on SCOR®11.0 assessment, there are five KPIs that have not reached the company’s target and can be improved: POF, OFCT, USCA, TC and CCCT which has successive gap by 4%, 33 days, 24.05%, 7,38% and 9 days. There are sub-operations within the supply chain become inefficient metrics and need process improvement. The best practices of recomendations are four of the most prioritized: convergence of SCOR model with lean and six sigma, make-tostock goods receipt, ABC inventory classification, and batch size reduction


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