Summary
A common problem for oil production is excessive water production, which can lead to rapid productivity decline and significant increases in operating costs. The result is often a premature shut-in of wells because production has become uneconomical. In water injectors, the injection profiles are uneven and, as a result, large amounts of oil are left behind the water front.
Many chemical systems have been used to control water production and improve recovery from reservoirs with high water cut. Inorganic gels have low viscosity and can be pumped using typical field mixing and injection equipment. Polymer or crosslinked gels, especially polyacrylamide-based systems, are mainly used because of their relatively low cost and their supposed selectivity.
In this paper, microspheres (5–30 μm) were synthesized using acrylamide monomers crosslinked with an organic crosslinker. They can be suspended in water and can be pumped in sandstone formations. They can plug some of the pore throats and, thus, force injected water to change its direction and increase the sweep efficiency. A high-pressure/high-temperature (HP/HT) rheometer was used to measure G (elastic modulus) and G" (viscous modulus) of these aggregates.
Experimental results indicate that these microspheres are stable in solutions with 20,000 ppm NaCl at 175°F. They can expand up to five times their original size in deionized water and show good elasticity. The results of sandpack tests show that the microspheres can flow through cores with permeability greater than 500 md and can increase the resistance factor by eight to 25 times and the residual resistance factor by nine times. The addition of microspheres to polymer solutions increased the resistance factor beyond that obtained with the polymer solution alone. Field data using microspheres showed significant improvements in the injection profile and enhancements in oil production.
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