scholarly journals A New Statistical-Based Correlation for the Rib Fin Effects on the Overall Heat Transfer Coefficient in a Rib-Roughened Cooling Channel

2007 ◽  
Vol 2007 ◽  
pp. 1-11 ◽  
Author(s):  
M. E. Taslim ◽  
V. Nezym

Heat transfer coefficients in the cooling cavities of turbine airfoils are greatly enhanced by the presence of discrete ribs on the cavity walls. These ribs introduce two heat transfer enhancing features: a significant increase in heat transfer coefficient by promoting turbulence and mixing, and an increase in heat transfer area. Considerable amount of data are reported in open literature for the heat transfer coefficients both on the rib surface and on the floor area between the ribs. Many airfoil cooling design software tools, however, require an overall average heat transfer coefficient on a rib-roughened wall. Dealing with a complex flow circuit in conjunction with180∘bends, numerous film holes, trailing-edge slots, tip bleeds, crossover impingement, and a conjugate heat transfer problem; these tools are not often able to handle the geometric details of the rib-roughened surfaces or local variations in heat transfer coefficient on a rib-roughened wall. On the other hand, assigning an overall area-weighted average heat transfer coefficient based on the rib and floor area and their corresponding heat transfer coefficients will have the inherent error of assuming a 100% fin efficiency for the ribs, that is, assuming that rib surface temperature is the same as the rib base temperature. Depending on the rib geometry, this error could produce an overestimation of up to 10% in the evaluated rib-roughened wall heat transfer coefficient. In this paper, a correction factor is developed that can be applied to the overall area-weighted average heat transfer coefficient that, when applied to the projected rib-roughened cooling cavity walls, the net heat removal from the airfoil is the same as that of the rib-roughened wall. To develop this correction factor, the experimental results of heat transfer coefficients on the rib and on the surface area between the ribs are combined with about 400 numerical conduction models to determine an overall equivalent heat transfer coefficient that can be used in airfoil cooling design software. A well-known group method of data handling (GMDH) scheme was then utilized to develop a correlation that encompasses most pertinent parameters including the rib geometry, rib fin efficiency, and the rib and floor heat transfer coefficients.

1998 ◽  
Vol 120 (2) ◽  
pp. 376-385 ◽  
Author(s):  
G. J. Korotky ◽  
M. E. Taslim

Three staggered 90 deg rib geometries corresponding to blockage ratios of 0.133, 0.167, and 0.25 were tested for pitch-to-height ratios of 5, 8.5, and 10, and for two distinct thermal boundary conditions of heated and unheated channel walls. Comparisons were made between the surface-averaged heat transfer coefficients and friction factors for ribs with rounded corners and those with sharp corners, reported previously. Heat transfer coefficients of the furthest upstream rib and that of a typical rib located in the middle of the rib-roughened region of the passage wall were also compared. It was concluded that: (a) For the geometries tested, the rib average heat transfer coefficient was much higher than that for the area between the ribs. For the sharp-corner ribs, the rib average heat transfer coefficient increased with blockage ratio. However, when the corners were rounded, the trend depended on the level of roundness. (b) High-blockage-ratio (e/Dh = 0.25) ribs were insensitive to the pitch-to-height ratio. For the other two blockage ratios, the pitch-to-height ratio of 5 produced the lowest heat transfer coefficient. Results of the other two pitch-to-height ratios were very close, with the results of S/e = 10 slightly higher than those of S/e = 8.5. (c) Under otherwise identical conditions, ribs in the furthest upstream position produced lower heat transfer coefficients for all cases except that of the smallest blockage ratio with S/e of 5. In that position, for the rib geometries tested, while the sharp-corner rib average heat transfer coefficients increased with the blockage ratio, the trend of the round-corner ribs depended on the level of roundness, r/e. (d) Thermal performance decreased with the blockage ratio. While the smallest rib geometry at a pitch-to-height ratio of 10 had the highest thermal performance, thermal performance of high blockage ribs at a pitch-to-height ratio of 5 was the lowest. (e) The general effects of rounding were a decrease in heat transfer coefficient for the midstream ribs and an increase in heat transfer coefficient for ribs in the furthest upstream position.


1969 ◽  
Vol 91 (4) ◽  
pp. 568-580 ◽  
Author(s):  
P. J. Hlavac ◽  
O. E. Dwyer ◽  
M. A. Helfant

An experimental study of heat transfer to mercury flowing in line through an unbaffled rod bundle was carried out. The “rods” were special electrical heaters whose claddings had different thicknesses and thermal conductivities. The experiments were carried out under a thermal boundary condition approaching that of uniform heat flux in all directions at the inner wall of the rod cladding. It was found that displacement of a rod from its symmetrical position can result in a large reduction in its average heat transfer coefficient. This reduction increases exponentially with the amount of displacement. For a given direction and amount of displacement, the reduction is little affected by variations in cladding thickness and conductivity but is affected considerably by flow rate. Not only does the displaced rod suffer a reduction in its own average heat transfer coefficient, but so do those toward which it is displaced. At the same time, the average coefficients of the rods from which it is displaced remain about the same. Thus the overall average coefficient of the group of affected rods goes down when a single rod is displaced.


Author(s):  
G. J. Korotky ◽  
M. E. Taslim

Three staggered 90° rib geometries corresponding to blockage ratios of 0.133, 0.167 and 0.25 were tested for pitch-to-height ratios of 5, 8.5 and 10, and for two distinct thermal boundary conditions of heated and unheated channel walls. Comparisons were made between the surface averaged heat transfer coefficients and friction factors for ribs with rounded corners and those with sharp comers, reported previously. Heat transfer coefficients of the furthest upstream rib and that of a typical rib located in the middle of the rib-roughened region of the passage wall were also compared. It was concluded that: a) For the geometries tested, the rib average heat transfer coefficient was much higher than that for the area between the ribs. For the sharp-corner ribs, the rib average heat transfer coefficient increased with blockage ratio. However, when the corners were rounded, the trend depended on the level of roundness. b) High blockage ratio (e/Dh=0.25) ribs were insensitive to the pitch-to-height ratio. For the other two blockage ratios, the pitch-to-height ratio of 5 produced the lowest heat transfer coefficient. Results of the other two pitch-to-height ratios were very close, with the results of S/e = 10 slightly higher than those of S/e=8.5. c) Under otherwise identical conditions, ribs in the furthest upstream position produced lower heat transfer coefficients for all cases except that of the smallest blockage ratio with S/e of 5. In that position, for the rib geometries tested, while the sharp-comer rib average heat transfer coefficients increased with the blockage ratio, the trend of the round-corner ribs depended on the level of roundness, r/e. d) Thermal performance decreased with the blockage ratio. While the smallest rib geometry at a pitch-to-height ratio of 10 had the highest thermal performance, thermal performance of high blockage ribs at a pitch-to-height ratio of 5 was the lowest. e) The general effects of rounding were a decrease in heat transfer coefficient for the midstream ribs and an increase in heat transfer coefficient for ribs in the furthest upstream position.


1987 ◽  
Vol 109 (1) ◽  
pp. 218-225 ◽  
Author(s):  
H. Honda ◽  
S. Nozu

A method for predicting the average heat transfer coefficient is presented for film condensation on horizontal low integral-fin tubes. Approximate equations based on the numerical analysis of surface tension drained condensate flow on the fin surface are developed for the heat transfer coefficients in the upper and lower portions of the flooding point below which the interfin space is flooded with condensate. For the unflooded region, the equation is modified to take account of the effect of gravity. These equations are used, along with the previously derived equation for the flooding point, to determine the wall temperature distribution, and in turn the average heat transfer coefficient. It is shown that the present model can predict the average heat transfer coefficient within ±20 percent for most of the available experimental data including 11 fluids and 22 tubes.


1997 ◽  
Vol 119 (2) ◽  
pp. 381-389 ◽  
Author(s):  
M. E. Taslim ◽  
C. M. Wadsworth

Turbine blade cooling, a common practice in modern aircraft engines, is accomplished, among other methods, by passing the cooling air through an often serpentine passage in the core of the blade. Furthermore, to enhance the heat transfer coefficient, these passages are roughened with rib-shaped turbulence promoters (turbulators). Considerable data are available on the heat transfer coefficient on the passage surface between the ribs. However, the heat transfer coefficients on the surface of the ribs themselves have not been investigated to the same extent. In small aircraft engines with small cooling passages and relatively large ribs, the rib surfaces comprise a large portion of the passage heat transfer area. Therefore, an accurate account of the heat transfer coefficient on the rib surfaces is critical in the overall design of the blade cooling system. The objective of this experimental investigation was to conduct a series of 13 tests to measure the rib surface-averaged heat transfer coefficient, hrib, in a square duct roughened with staggered 90 deg ribs. To investigate the effects that blockage ratio, e/Dh and pitch-to-height ratio, S/e, have on hrib and passage friction factor, three rib geometries corresponding to blockage ratios of 0.133, 0.167, and 0.25 were tested for pitch-to-height ratios of 5, 7, 8.5, and 10. Comparisons were made between the rib average heat transfer coefficient and that on the wall surface between two ribs, hfloor, reported previously. Heat transfer coefficients of the upstream-most rib and that of a typical rib located in the middle of the rib-roughened region of the passage wall were also compared. It is concluded that: 1 The rib average heat transfer coefficient is much higher than that for the area between the ribs; 2 similar to the heat transfer coefficient on the surface between the ribs, the average rib heat transfer coefficient increases with the blockage ratio; 3 a pitch-to-height ratios of 8.5 consistently produced the highest rib average heat transfer coefficients amongst all tested; 4 under otherwise identical conditions, ribs in upstream-most position produced lower heat transfer coefficients than the midchannel positions, 5 the upstream-most rib average heat transfer coefficients decreased with the blockage ratio; and 6 thermal performance decreased with increased blockage ratio. While a pitch-to-height ratio of 8.5 and 10 had the highest thermal performance for the smallest rib geometry, thermal performance of high blockage ribs did not change significantly with the pitch-to-height ratio.


Author(s):  
S. Baldauf ◽  
M. Scheurlen ◽  
A. Schulz ◽  
S. Wittig

Heat transfer coefficients and the resulting heat flux reduction due to film cooling on a flat plate downstream a row of cylindrical holes are investigated. Highly resolved two dimensional heat transfer coefficient distributions were measured by means of infrared thermography and carefully corrected for local internal testplate conduction and radiation effects [1]. These locally acquired data are processed to lateral average heat transfer coefficients for a quantitative assessment. A wide range variation of the flow parameters blowing rate and density ratio as well as the geometrical parameters streamwise ejection angle and hole spacing is examined. The effects of these dominating parameters on the heat transfer augmentation from film cooling are discussed and interpreted with the help of highly resolved surface results of effectiveness and heat transfer coefficients presented earlier [2]. A new method of evaluating the heat flux reduction from film cooling is presented. From a combination of the lateral average of both the adiabatic effectiveness and the heat transfer coefficient, the lateral average heat flux reduction is processed according to the new method. The discussion of the total effect of film cooling by means of the heat flux reduction reveals important characteristics and constraints of discrete hole ejection. The complete heat transfer data of all measurements are used as basis for a new correlation of lateral average heat transfer coefficients. This correlation combines the effects of all the dominating parameters. It yields a prediction of the heat transfer coefficient from the ejection position to far downstream, including effects of extreme blowing angles and hole spacing. The new correlation has a modular structure to allow for future inclusion of additional parameters. Together with the correlation of the adiabatic effectiveness it provides an immediate determination of the streamwise heat flux reduction distribution of cylindrical hole film cooling configurations.


Author(s):  
M. E. Taslim ◽  
C. M. Wadsworth

Turbine blade cooling, a common practice in modern aircraft engines, is accomplished, among other methods, by passing the cooling air through an often serpentine passage in the core of the blade. Furthermore, to enhance the heat transfer coefficient, these passages are roughened with rib-shaped turbulence promoters (turbulators). Considerable data are available on the heat transfer coefficient on the passage surface between the ribs. However, the heat transfer coefficients on the surface of the ribs themselves have not been investigated to the same extent. In small aircraft engines with small cooling passages and relatively large ribs, the rib surfaces comprise a large portion of the passage heat transfer area. Therefore, an accurate account of the heat transfer coefficient on the rib surfaces is critical in the overall design of the blade cooling system. The objective of this experimental investigation was to conduct a series of thirteen tests to measure the rib surface-averaged heat transfer coefficient, in a square duct roughened with staggered 90° ribs. To investigate the effects that blockage ratio, e/Dh, and pitch-to-height ratio, S/e, have on hrib and passage friction factor, three rib geometries corresponding to blockage ratios of 0.133. 0.167 and 0.25 were tested for pitch-to-height ratios of 5, 7, 8.5 and 10. Comparisons were made between the rib average heat transfer coefficient and that on the wall surface between two ribs, hflor, reported previously. Heat transfer coefficients of the upstream-most rib and that of a typical rib located in the middle of the rib-roughened region of the passage wall were also compared. It is concluded that: 1) the rib average heat transfer coefficient is much higher than that for the area between the ribs, 2) similar to the heat transfer coefficient on the surface between the ribs, the average rib heat transfer coefficient increases with the blockage ratio, 3) a pitch-to-height ratios of 8.5 consistently produced the highest rib average heat transfer coefficients amongst all tested, 4) under otherwise identical conditions, ribs in upstream-most position produced lower heat transfer coefficients than the mid-channel positions, 5) the upstream-most rib average heat transfer coefficients decreased with the blockage ratio, and 6) thermal performance decreased with increased blockage ratio. While a pitch-to-height ratio of 8.5 and 10 had the highest thermal performance for the smallest rib geometry, thermal performance of high blockage ribs did not change significantly with the pitch-to-height ratio.


2002 ◽  
Vol 124 (4) ◽  
pp. 699-709 ◽  
Author(s):  
S. Baldauf ◽  
M. Scheurlen ◽  
A. Schulz ◽  
S. Wittig

Heat transfer coefficients and the resulting heat flux reduction due to film cooling on a flat plate downstream a row of cylindrical holes are investigated. Highly resolved two-dimensional heat transfer coefficient distributions were measured by means of infrared thermography and carefully corrected for local internal testplate conduction and radiation effects. These locally acquired data are processed to lateral average heat transfer coefficients for a quantitative assessment. A wide range variation of the flow parameters blowing rate and density ratio as well as the geometrical parameters streamwise ejection angle and hole spacing is examined. The effects of these dominating parameters on the heat transfer augmentation from film cooling are discussed and interpreted with the help of highly resolved surface results of effectiveness and heat transfer coefficients presented earlier. A new method of evaluating the heat flux reduction from film cooling is presented. From a combination of the lateral average of both the adiabatic effectiveness and the heat transfer coefficient, the lateral average heat flux reduction is processed according to the new method. The discussion of the total effect of film cooling by means of the heat flux reduction reveals important characteristics and constraints of discrete hole ejection. The complete heat transfer data of all measurements are used as basis for a new correlation of lateral average heat transfer coefficients. This correlation combines the effects of all the dominating parameters. It yields a prediction of the heat transfer coefficient from the ejection position to far downstream, including effects of extreme blowing angles and hole spacing. The new correlation has a modular structure to allow for future inclusion of additional parameters. Together with the correlation of the adiabatic effectiveness it provides an immediate determination of the streamwise heat flux reduction distribution of cylindrical hole film-cooling configurations.


Author(s):  
S. Naik ◽  
S. Retzko ◽  
M. Gritsch ◽  
A. Sedlov

The trailing edge region of gas turbine blades is generally subjected to extremely high external heat loads due to the combined effects of high mach numbers and gas temperatures. In order to maintain the metal temperatures of these trailing edges to a level, which fulfils both the part mechanical integrity and turbine performance, highly efficient and reliable cooling of the trailing edges is required without increasing the coolant consumption. In this paper, the heat transfer and pressure drop characteristic of three different turbulator designs in a very high aspect ratio passage have been investigated. The turbulator designs included angled and tapered ribs, broken discrete ribs and V-shaped small chevrons ribs. The heat transfer and pressure drop characteristics of all the turbulator configurations was initially investigated via numerical predictions and subsequently in a scaled experimental perspex model. The experimental study was conducted for a range of operational Reynolds numbers and the TLC (thermochromic liquid crystal) method was used to measure the detailed heat transfer coefficients on all surfaces of the passage. Pressure taps were located at several locations within the perspex model and both the local and average heat transfer coefficients and pressure loss coefficients were determined. The measured and predicted results show, that for all cases investigated, the local internal heat transfer coefficient, which is driven by the highly three dimensional passage flows, is highly non-uniformly within the passage. The highest overall average heat transfer was obtained for the angled and tapered turbulator. Although the average heat transfer coefficient of the discrete broken turbulator and the small chevron turbulator were slightly lower than the baseline case, they had much higher pressure losses. In terms of the overall non-dimensional performance index, which incorporates both the heat transfer and the pressure drop, it was found that the angled and tapered turbulator gave the best overall performance.


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