scholarly journals Investigation on Lubrication State of Sliding Bearings in Low-Speed Rotor System Subjected to Torque Load

2019 ◽  
Vol 2019 ◽  
pp. 1-11
Author(s):  
Xinyu Pang ◽  
Wangwang Jiang ◽  
Xiaowu Jin

In order to study the influence of torque load on the lubrication and wear of the sliding bearing of the rigid rotor system, the theoretical and experimental researches on the single-span rotor system with low speed were carried out. A special force sensor was used to measure the bearing load under different torque excitations, and the oil film pressure was calculated. The oil film pressure and thickness of sliding bearing under low speed (210r/min) were simulated by combining the lubrication theory. Based on the film thickness ratio theory, the corresponding relationship between the lubrication state and the torque load value was deduced. In addition, the wear rate and abrasive grain morphology of sliding bearing with different torque values were analyzed by means of oil sample preparation to verify this correspondence. The results show that the film thickness ratio has a logarithmic function relationship with the constant torque load, and the film thickness ratio curve can be used to determine the corresponding torque values under different lubrication states. The wear rate under mixed lubrication state increases exponentially with the torque load, and the main wear mechanism is adhesive wear and abrasive wear. The research results have certain guiding significance to the adjustment of the actual running condition of sliding bearing and its life prediction.

2012 ◽  
Vol 614-615 ◽  
pp. 469-474
Author(s):  
Ai Ping Zhang ◽  
Sheng Qiang Lin

Calculating navier-stokes equation to study oil film pressure characteristics of three oil wedge bearing by using CFD software. Studied how to the three oil wedge sliding bearing effect on rotor stability, and analyzing oil film pressure characteristics of three oil wedge sliding bearing and cylindrical bearing. The results showed that three oil wedge bearing is much more stable than the cylindrical bearing, it is more advantageous to the running rotor and unit at stable working than the cylindrical bearing in the same oil film thickness and inlet pressure.


2013 ◽  
Vol 135 (2) ◽  
Author(s):  
J. Wang ◽  
C. H. Venner ◽  
A. A. Lubrecht

The effect of single-sided and double-sided harmonic surface waviness on the film thickness, pressure, and temperature oscillations in an elastohydrodynamically lubricated eccentric-tappet pair has been investigated in relation to the eccentricity and the waviness wavelength. The results show that, during one working cycle, the waviness causes significant fluctuations of the oil film, pressure, and temperature, as well as a reduction in minimum film thickness. Smaller wavelength causes more dramatic variations in oil film. The fluctuations of the pressure, film thickness, temperature, and traction coefficient caused by double-sided waviness are nearly the same compared with the single-sided waviness, but the variations are less intense.


2005 ◽  
Vol 127 (3) ◽  
pp. 605-610 ◽  
Author(s):  
C. W. Wu ◽  
G. J. Ma ◽  
H. S. Sun

A mathematical programming solution based on finite element method is used to analyze wall slip of viscoplastic lubrication in a metal-rolling inlet zone. Slip velocity can be directly obtained by parametric quadratic programming without an iterative process between the oil film pressure and the slip velocity. It is found that wall slip causes the oil film thickness to decrease dramatically. The initial limiting shear strength and proportional constant of the viscoplastic lubricant have a larger effect on the oil film pressure than the rolling speed. The nonsensitivity of oil film thickness to the rolling speed is a great particular advantage to metal-rolling processing.


2013 ◽  
Vol 284-287 ◽  
pp. 854-860
Author(s):  
Juh Wan Choi ◽  
Seong Su Kim ◽  
Sung Soo Rhim ◽  
Jin Hwan Choi

An analysis for operating characteristics of journal bearing lubrication system is performed based on the numerical model. Dynamic bearing lubrication characteristics such as oil film pressure and thickness distribution can be analyzed through a numerical model with an integration of elastohydrodynamics and multi-flexible-body dynamics (MFBD). In particular, the oil film thickness variation by elastic deformation is considered in the elastohydrodynamic analysis by applying the bending stiffness effect of journal. And the oil film thickness variation by the bending stiffness effect is applied to the fluid governing equations to calculate the oil film pressure in the elastohydrodynamic lubrication region. A series of process proposed in this study is available for the analysis of realistic elastohydrodynamic lubrication phenomenon. Also, a numerical example for the journal bearing lubrication system is demonstrated and compared with the experimental results. The numerical results considering the bending stiffness effect show a good agreement with the experimental results.


2021 ◽  
Vol 104 (1) ◽  
pp. 003685042098705
Author(s):  
Xinran Wang ◽  
Yangli Zhu ◽  
Wen Li ◽  
Dongxu Hu ◽  
Xuehui Zhang ◽  
...  

This paper focuses on the effects of the off-design operation of CAES on the dynamic characteristics of the triple-gear-rotor system. A finite element model of the system is set up with unbalanced excitations, torque load excitations, and backlash which lead to variations of tooth contact status. An experiment is carried out to verify the accuracy of the mathematical model. The results show that when the system is subjected to large-scale torque load lifting at a high rotating speed, it has two stages of relatively strong periodicity when the torque load is light, and of chaotic when the torque load is heavy, with the transition between the two states being relatively quick and violent. The analysis of the three-dimensional acceleration spectrum and the meshing force shows that the variation in the meshing state and the fluctuation of the meshing force is the basic reasons for the variation in the system response with the torque load. In addition, the three rotors in the triple-gear-rotor system studied show a strong similarity in the meshing states and meshing force fluctuations, which result in the similarity in the dynamic responses of the three rotors.


2013 ◽  
Vol 420 ◽  
pp. 30-35
Author(s):  
Khanittha Wongseedakaew ◽  
Jesda Panichakorn

This paper presents the effects of rough surface air-soft elastohydrodynamic lubrication (EHL) of rollers for soft material under the effect of air molecular slip. The time independent modified Reynolds equation and elasticity equation were solved numerically using finite different method, Newton-Raphson method and multigrid multilevel methods were used to obtain the film pressure profiles and film thickness in the contact region. The effects of amplitude of surface roughness, modulus of elasticity and air inlet temperature are examined. The simulation results showed surface roughness has effect on film thickness but it little effect to air film pressure. When the amplitude of surface roughness and modulus of elasticity increased, the air film thickness decreased but air film pressure increased. However, the air inlet temperature increased when the air film thickness increased.


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