scholarly journals An Output Force Control for Robotic Manipulator by Changing the Spring Stiffness

2020 ◽  
Vol 2020 ◽  
pp. 1-10
Author(s):  
Jirong Wang ◽  
Yuhang Zheng ◽  
Jun Li ◽  
Cheng Liu ◽  
Youliang Huang ◽  
...  

This paper presents an output control for a manipulator by changing the spring stiffness. Through the modeling and analysis of the nonlinear stiffness characteristics of the crank-rocker mechanism, and using the zero stiffness domain search method to select the appropriate spring stiffness, using different spring stiffness to establish different mechanism models, the robot can finally control the output of ideal constant force, and at the same time, the analysis results are applied to the improved design of the tire grabbing manipulator. Through this method, the tire grabbing manipulator becomes a constant grabbing force mechanism, and the mechanism is transformed from a rigid-body mechanism to a pseudo-rigid-body mechanism. The accuracy and stability of the whole system are greatly improved. In this study, the method of adding spring to each joint of the linkage mechanism is applied to the improvement design of the linkage mechanism, and the four-bar constant force mechanism is designed for the first time, which expands the application field of the nonlinear stiffness characteristics of the linkage mechanism, and has great application value to the improvement design of the mechanical system with the linkage mechanism and the control of the output force.

2019 ◽  
Vol 142 (6) ◽  
Author(s):  
Yu-Ling Kuo ◽  
Chao-Chieh Lan

Abstract Constant-force mechanisms (CFMs) can produce an almost invariant output force over a limited range of input displacement. Without using additional sensor and force controller, adjustable CFMs can passively produce an adjustable constant output force to interact with the working environment. In the literature, one-dimensional CFMs have been developed for various applications. This paper presents the design of a novel CFM that can produce adjustable constant force in two dimensions. Because an adjustable constant force can be produced in each radial direction, the proposed adjustable CFM can be used in applications that require two-dimensional force regulation. In this paper, the design formulation and simulation results are presented and discussed. Equations to minimize the output force variation are given to choose the design parameters optimally. A prototype of the two-dimensional CFM is tested to demonstrate the effectiveness and accuracy of adjustable force regulation. This novel CFM is expected to be used in machines or robots to interact friendly with the environment.


Author(s):  
Alisa J. Millar ◽  
Larry L. Howell ◽  
James N. Leonard

Abstract Compliant constant-force mechanisms combine the effects of mechanical advantage and stored strain energy of flexible members to obtain constant output forces for a large range of input displacements. This paper extends and compliments previous work by accomplishing the following: i) dimensional synthesis is performed for a number of compliant constant-force mechanism configurations, ii) a simplified method of determining the magnitude of the constant output force is presented, and iii) experimental validation of the theory is addressed by reporting the results of testing three constant-force configurations. The results of i) and ii) are presented in a manner to be easily used by engineers designing such mechanisms. The results of iii) show that the mechanisms do follow a nearly constant force for a large input displacement, as predicted.


Author(s):  
Larry L. Howell ◽  
Ashok Midha ◽  
Morgan D. Murphy

Abstract Constant-force mechanisms produce a constant output force for a range of input displacements. Such mechanisms are important in applications with a varying displacement but a constant resultant force required. Constant-force mechanism designs have been limited to rigid-link mechanisms, but the design of compliant, or flexible link, constant force mechanisms could increase the number of applications by taking advantage of the unique characteristics of compliant mechanisms. Murphy (1993) developed type-synthesis theories for compliant mechanisms and applied them to generate possible configurations for compliant constant-force slider mechanisms. This paper concentrates on the dimensional synthesis of several of the resulting topologies. Optimization and the pseudo-rigid-body-model concept are employed in the design procedure. An example application as an electrical connection for use in electronic chip carriers is also illustrated.


1994 ◽  
Vol 116 (3) ◽  
pp. 937-943 ◽  
Author(s):  
J. G. Jenuwine ◽  
A. Midha

A means of synthesis of single-input and multiple-output port mechanisms for specified energy absorption is formulated for multiple precision points. The synthesis presented makes use of an extension of the loop closure method which includes expressions for energy absorption by linear spring elements. The configuration considered locates spring elements at two output ports of a multi-loop, planar mechanism. Economies realized for the symmetric mechanism are discussed for both one- and two-plane symmetry. Synthesis examples are included for both the general and symmetric mechanism. Special applications presented include synthesis of a constant force mechanism and synthesis of a mechanism suited to the energy absorption requirements of an automotive crashworthiness system.


Author(s):  
Larry L. Howell ◽  
Ashok Midha

Abstract Compliant mechanisms gain some or all of their mobility from the flexibility of their members rather than from rigid-body joints only. More efficient and usable analysis and design techniques are needed before the advantages of compliant mechanisms can be fully utilized. In an earlier work, a pseudo-rigid-body model concept, corresponding to an end-loaded geometrically nonlinear, large-deflection beam, was developed to help fulfill this need. In this paper, the pseudo-rigid-body equivalent spring stiffness is investigated and new modeling equations are proposed. The result is a simplified method of modeling the force/deflection relationships of large-deflection members in compliant mechanisms. Flexible segments which maintain a constant end angle are discussed, and an example mechanism is analyzed. The resulting models are valuable in the visualization of the motion of large-deflection systems, as well as the quick and efficient evaluation and optimization of compliant mechanism designs.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Shijie Dai ◽  
Shining Li ◽  
Wenbin Ji ◽  
Zhenlin Sun ◽  
Yufeng Zhao

Purpose This study aims to realize the constant force grinding of automobile wheel hub. Design/methodology/approach A force control strategy of backstepping + proportion integration differentiation (PID) is proposed. The grinding end effector is installed on the flange of the robot. The robot controls the position and posture of the grinding end actuator and the grinding end actuator controls the grinding force output. First, the modeling and analysis of the grinding end effector are carried out, and then the backstepping + PID method is adopted to control the grinding end effector to track the expected grinding force. Finally, the feasibility of the proposed method is verified by simulation and experiment. Findings The simulation and experimental results show that the backstepping + PID strategy can track the expected force quickly, and improve the dynamic response performance of the system and the quality of grinding and polishing of automobile wheel hub. Research limitations/implications The mathematical model is based on the pneumatic system and ideal gas, and ignores the influence of friction in the working process of the cylinder, so the mathematical model proposed in this study has certain limitations. A new control strategy is proposed, which is not only used to control the grinding force of automobile wheels, but also promotes the development of industrial control. Social implications The automatic constant force grinding of automobile wheel hub is realized, and the manpower is liberated. Originality/value First, the modeling and analysis of the grinding end effector are carried out, and then the backstepping + PID method is adopted to control the grinding end effector to track the expected grinding force. The nonlinear model of the system is controlled by backstepping method, and in the process, the linear system composed of errors is obtained, and then the linear system is controlled by PID to realize the combination of backstepping and PID control.


2014 ◽  
Vol 136 (4) ◽  
pp. 1756-1767 ◽  
Author(s):  
M. Lauxmann ◽  
A. Eiber ◽  
F. Haag ◽  
S. Ihrle

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