scholarly journals Transient Behavior of a Prototype Centrifugal Pump with Abrupt Decreasing Flow Rate

2021 ◽  
Vol 2021 ◽  
pp. 1-9
Author(s):  
Yan-Juan Zhao ◽  
Yu-Liang Zhang

Centrifugal pump often operates at different working flow rates to meet engineering requirement. To better reveal the transient behavior of centrifugal pump in the process of decreasing flow rate, the finite volume method (FVM), RNG k-ε turbulence model, sliding mesh technology, and user-defined functions (UDF) were employed to simulate the three-dimensional unsteady viscous incompressible flow in a low-specific-speed centrifugal pump during the abrupt valve-off period. The results show that the differences are very obvious between transient and quasi-steady calculations. The velocity is maximum on the wall of hub and shroud, while the velocity is minimum and uniform distribution at middle positions. The transient flow field lags behind the quasi-steady flow field, which may be related to the reasons; namely, kinetic energy cannot convert pressure energy in time.

Author(s):  
Yu-liang Zhang ◽  
Zu-chao Zhu ◽  
Bao-ling Cui ◽  
Yi Li

To explore the transient characteristic of a centrifugal pump with the specific speed of 90 during startup period, the internal three-dimensional unsteady flow was solved by using CFD. Wherein to overcome the difficulty in implement of boundary conditions in numerical simulation, a closed-loop pipe system that includes a centrifugal pump was built to accomplish self-coupling calculation. The results show that at the very beginning of startup, flow rate rises slowly and non-dimensional head coefficient is much higher than quasi-steady value, the quasi-assumption can not be competent for predicting transient effect well. Moreover, the insufficient of energy conversion makes the evolvement of transient flow field lags behind that of quasi-steady flow field, i.e., kinetic energy can’t convert pressure energy in time during acceleration flow period. Rotor-stator interaction makes flow rate present slight fluctuation characteristic under stable operating conditions.


2012 ◽  
Vol 468-471 ◽  
pp. 674-677 ◽  
Author(s):  
Yu Long Lei ◽  
Chang Wang ◽  
Zheng Jie Liu ◽  
Xing Zhong Li

Establish the full three-dimensional flow model of the torque converter, proper mesh the model, select the appropriate boundary conditions, and use the sliding mesh method to deal with the interactions of the impeller, turbine, and reactor in different rotation speeds. Analysis the flow rate, pressure, and the loss of full flow field passage of the torque converter, elaborate the formation mechanism of the flow field, agreement with the experimental date compare to the calculated data, more accurate than the traditional single passage model compare to the full passage model, provide the direction of design optimization of the torque converter.


Author(s):  
M DaqiqShirazi ◽  
R Torabi ◽  
A Riasi ◽  
SA Nourbakhsh

In this paper, the flow in the impeller sidewall gap of a low specific speed centrifugal pump is analyzed to study the effect of wear ring clearance and the resultant through-flow on flow field in this cavity and investigate the overall efficiency of the pump. Centrifugal pumps are commonly subject to a reduction in the flow rate and volumetric efficiency due to abrasive liquids or working conditions, since the wear rings are progressively worn, the internal leakage flow is increased. In the new operating point, the overall efficiency of the pump cannot be predicted simply by using the pump characteristic curves. The flow field is simulated with the use of computational fluid dynamics and the three-dimensional full Navier–Stokes equations are solved using CFX software. In order to verify the numerical simulations, static pressure field in volute casing and pump performance curves are compared with the experimental measurements. The results show that, for the pump with minimum wear ring clearance, the disk friction efficiency is the strongest factor that impairs the overall efficiency. Therefore, when the ring clearance is enlarged more than three times, although volumetric efficiency decreases effectively but the reduction in overall efficiency is remarkably smaller due to improvement in the disk friction losses.


2010 ◽  
Vol 132 (2) ◽  
Author(s):  
S. Duplaa ◽  
O. Coutier-Delgosha ◽  
A. Dazin ◽  
O. Roussette ◽  
G. Bois ◽  
...  

The startup of rocket engine turbopumps is generally performed only in a few seconds. It implies that these pumps reach their nominal operating conditions after only a few rotations. During these first rotations of the blades, the flow evolution in the pump is governed by transient phenomena, based mainly on the flow rate and rotation speed evolution. These phenomena progressively become negligible when the steady behavior is reached. The pump transient behavior induces significant pressure fluctuations, which may result in partial flow vaporization, i.e., cavitation. An existing experimental test rig has been updated in the LML Laboratory (Lille, France) for the startups of a centrifugal pump. The study focuses on the cavitation induced during the pump startup. Instantaneous measurement of torque, flow rate, inlet and outlet unsteady pressures, and pump rotation velocity enable to characterize the pump behavior during rapid starting periods. Three different types of fast startup behaviors have been identified. According to the final operating point, the startup is characterized either by a single drop of the delivery static pressure, by several low-frequency drops, or by a water hammer phenomenon that can be observed in both the inlet and outlet of the pump. A physical analysis is proposed to explain these three different types of transient flow behavior.


Author(s):  
Yu-Liang Zhang ◽  
Zu-Chao Zhu ◽  
Hua-Shu Dou ◽  
Bao-Ling Cui ◽  
Yi Li ◽  
...  

AbstractTransient performance of pumps during transient operating periods, such as startup and stopping, has drawn more and more attentions recently due to the growing engineering needs. During the startup period of a pump, the performance parameters such as the flow rate and head would vary significantly in a broad range. Therefore, it is very difficult to accurately specify the unsteady boundary conditions for a pump alone to solve the transient flow in the absence of experimental results. The closed-loop pipe system including a centrifugal pump is built to accomplish the self-coupling calculation. The three-dimensional unsteady incompressible viscous flow inside the passage of the pump during startup period is numerically simulated using the dynamic mesh method. Simulation results show that there are tiny fluctuations in the flow rate even under stable operating conditions and this can be attributed to influence of the rotor–stator interaction. At the very beginning of the startup, the rising speed of the flow rate is lower than that of the rotational speed. It is also found that it is not suitable to predict the transient performance of pumps using the calculation method of quasi-steady flow, especially at the earlier period of the startup.


2021 ◽  
pp. 1-25
Author(s):  
Christopher Stephen ◽  
Dhanasekaran Arumugam ◽  
Kumaraswamy Sivasailam

Abstract In recent days, sophisticated instruments have emerged to obtain an online measurement of performance parameters from centrifugal pump of different kinds and the signals can be directed to the hands of pump user through mobile application. With this in mind, a centrifugal pump of low specific speed was chosen for cavitation studies from 80% to 120% of nominal flow rate and for three different speeds. An assessment was carried out for cavitation noise signature from those operating condition of that pump. The result of cavitation noise based on peak magnitude as well as average revealed a nature in relation to cavitation coefficient and it greatly depends on the flow rate with respect to nominal flow rate. The noise envelope for the flow rate at best efficiency and above was having similar trend whereas at flows less than the nominal, it was totally different. So the criteria for finding the deviation in noise cannot be uniform for all flow rates. In this paper, the method adapted was to impose a trend line to the measured cavitation noise information and to find out the deviation with respect to normal operating condition. It was concluded that detection of abnormality in pumps due to cavitation effects requires the current operating condition to be diagnosed first and then proper criteria for deviation in noise has to be imposed.


Author(s):  
Can Kang ◽  
Ning Mao ◽  
Chen Pan ◽  
Yang Zhu ◽  
Bing Li

A low-specific-speed centrifugal pump equipped with long and short blades is studied. Emphasis is placed on the pump performance and inner flow characteristics at low flow rates. Each short blade is intentionally shifted towards the back surface of the neighboring long blade, and the outlet parts of the short blades are uniformly shortened. Unsteady numerical simulation is conducted to disclose inner flow patterns associated with the modified design. Thereby, a comparison is enabled between the two schemes featured by different short blades. Both practical operation data and numerical results support that the deviation and cutting of the short blades can eliminate the positive slope of pump head curve at low flow rates. Therefore, the modification of short blades improves the pump operation stability. Due to the shortening of the outlet parts of the short blades, velocity distributions between impeller outlet and radial diffuser inlet exhibit explicitly altered circumferential flow periodicity. Pressure fluctuations in the radial diffuser are complex in terms of diversified periodicity and amplitudes. Flow rate influences pressure fluctuations in the radial diffuser considerably. As flow rate decreases, the regularity of the orbit of hydraulic loads exerted upon the impeller collapses while hydraulic loads exerted upon the short blades remain circumferentially periodic.


2019 ◽  
Vol 3 (1) ◽  
pp. 39
Author(s):  
Max Tönsmann ◽  
Fabian Kröhl ◽  
Philipp Cavadini ◽  
Philip Scharfer ◽  
Wilhelm Schabel

Surface-tension induced flows may have a significant impact on the surface topography of thin films or small printed structures derived from polymer solution processing. Despite a century of research on Marangoni convection, the community lacks quantitative experimental flow field data, especially from within drying solutions. We utilize multifocal micro particle tracking velocimetry (µPTV) to obtain these data and show a calibration routine based on point spread function (PSF) simulations as well as experimental data. The results account for a varying sample refractive index, beneficial cover-glass correction collar settings as well as a multifocal lens system. Finally, the calibration procedure is utilized exemplarily to reconstruct a three-dimensional, transient flow field within a poly(vinyl acetate)-methanol solution dried with inhomogeneous boundary conditions.


1991 ◽  
Vol 113 (3) ◽  
pp. 627-634 ◽  
Author(s):  
K. Vafai ◽  
J. Ettefagh

The present work centers around a numerical three-dimensional transient investigation of the effects of axial convection on flow and temperature fields inside an open-ended annulus. The transient behavior of the flow field through the formation of a three-dimensional flow field and its subsequent effect on the temperature distribution at different axial locations within the annulus were analyzed by both finite difference and finite element methods. The results show that the axial convection has a distinctly different influence on the temperature and velocity fields. It is found that in the midportion of the annulus a two-dimensional assumption with respect to the temperature distribution can lead to satisfactory results for Ra<10,000. However, such an assumption is improper with respect to the flow field. Furthermore, it is shown that generally the errors for a two-dimensional assumption in the midportion of the annulus are less at earlier times (t<50Δt) during the transient development of the flow and temperature fields.


Author(s):  
Christopher Stephen ◽  
Kumaraswamy Sivasailam

Abstract In recent days, sophisticated instruments have emerged to obtain an online measurement of performance parameters from centrifugal pump of different kinds and the signals can be directed to the hands of pump user through mobile application. With this in mind, a centrifugal pump of low specific speed was chosen for cavitation studies from 80% to 120% of flow rate and for three different speeds. An assessment was carried out for cavitation noise signature from those operating condition of pumps. The result of cavitation noise based on peak magnitude as well as average of noise revealed a nature and it depends on the flow rate with respect to nominal flow rate. The noise envelope for the flow rate at best efficiency and above was having similar trend whereas at flows less than duty point it was totally different. So the criteria for finding the deviation in noise cannot be uniform for all flow rates. In this paper, the method adapted was to impose a trend line to the measured cavitation noise information to find out the deviation with respect to normal operating condition. It was concluded that detection of abnormality in pumps due to cavitation effects requires the operating condition to be diagnosed first and the proper criteria for deviation in noise has to be imposed.


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