scholarly journals Consistency of Frictional Temperature and Wear on Indicating the Critical Thickness for Disc Brake Replacement by Finite Element Model

2021 ◽  
Vol 6 (2) ◽  
pp. 34
Author(s):  
Eric Amoah Asante ◽  
Michael Adusei-Bonsu ◽  
Randy Amuaku ◽  
Edward Ampaw
2014 ◽  
Vol 875-877 ◽  
pp. 923-928 ◽  
Author(s):  
Yuan Jun Zhao ◽  
Yu Zhang ◽  
Zheng Fei Tang ◽  
Yong Fu Chen

Based on three-dimensional models of key components, a thermoelastic finite element model of disc brake is established. The results of stress field and temperature distribution are acquired considering the relationship of heat convection coefficient and wheel angular velocity. The effect of heat convection coefficient fluctuation and disc material conductivity fluctuation on the model output is analyzed. The simulation results shows that disc temperature is not sensitive to heat convection coefficient, but sensitive to thermal conductivity. And this model mentioned in this paper is of great significant for building a temperature finite element model with engineering accuracy.


2018 ◽  
Vol 7 (3.17) ◽  
pp. 54 ◽  
Author(s):  
Tomas Budinsky ◽  
Peter Brooks ◽  
David Barton

In recent experimental work it has been observed that the position of the centre of pressure (CoP) at the brake pad/disc interface has an influence on the onset of brake squeal. To determine the CoP during a braking event, a simple two-dimensional analytical model of the brake pad or more complex numerical finite element model of a disc brake are commonly used. This paper presents a new three-dimensional analytical model of a brake pad that determines the CoP position in both circumferential and radial directions. Due to higher complexity, this model provides more realistic clamp and friction force values, which can be used together with the more accurate radial position of the CoP for evaluation of the brake torque. The CoP position calculated using the new model was compared with the CoP evaluated by a finite-element model of an equivalent 8-piston opposed disc brake. The CoP results across the whole pad/disc interface showed a close correlation between these two approaches, giving the new analytical model a potential use in applications where an instantaneous value of the CoP with good accuracy is required. Finally, the new model was used to demonstrate possible improvement of the traditional method of the friction coefficient calculation. Due to greater accuracy the new model gives an approximately 8% larger value of the friction coefficient than the traditional approach. 


2012 ◽  
Author(s):  
Abd Rahim Abu Bakar ◽  
Mohd Kameil Abdul Hamid ◽  
Huajiang Ouyang

Taburan tekanan sentuhan dinamik masih lagi tidak dapat diukur secara uji kaji. Ini menjadikan kaedah berangka melalui analisis unsur terhingga merupakan pilihan alternatif yang terbaik bagi tujuan tersebut. Namun begitu, model unsur terhingga yang dibina perlu terlebih dahulu diujisahkan agar hasil ramalan yang diperolehi memuaskan dan realistik. Kertas kerja ini mencadangkan dan menjalankan pengujisahan ke atas model secara tiga peringkat iaitu mengujisahkan aspek kelakuan dinamik pada setiap komponen brek cakera dan juga pemasangan selain daripada pengujisahan tekanan sentuhan statik dengan keputusan daripada pengujian. Model 3-dimensi telah dibina berdasarkan komponen sebenar. Permukaan topografi bahan geseran diambilkira dan dimodelkan dalam model unsur terhingga. Hasil analisis mencatatkan keputusan yang memberangsangkan di mana model menunjukkan persamaan dengan keputusan uji kaji bagi kelakukan dinamik dan juga tekanan sentuhan statik. Setelah model diujisahkan, analisis tekanan sentuhan dinamik dilakukan. Kata kunci: brek cakera, tekanan sentuhan dinamik, topografi permukaan, ujian sentuhan, analisis modal, unsur terhingga The dynamic contact pressure distribution in a disc brake system remains impossible to measure through experimental methods. This makes numerical analysis using the finite element method an indispensable alternative tool to its prediction. However, the finite element model must first be validated through appropriate analyses so that realistic predicted results can be obtained. This paper proposes and carries out a three-stage validation methodology: validating the dynamic aspect of each brake component and the brake assembly using modal testing data and the contact aspect using the experimental results of static contact pressure. A detailed 3-dimensional finite element model of an actual disc brake was developed. Brake pad surface topography is also taken into consideration. Good agreement is achieved between predicted and experimental results both in modal analysis and static contact pressure distributions. Once a validated model was obtained, contact analysis for dynamic condition of the disc brake is performed. Key words: disc brake, dynamic contact pressure, surface topography, contact tests, modal analysis, finite element


1989 ◽  
Vol 17 (4) ◽  
pp. 305-325 ◽  
Author(s):  
N. T. Tseng ◽  
R. G. Pelle ◽  
J. P. Chang

Abstract A finite element model was developed to simulate the tire-rim interface. Elastomers were modeled by nonlinear incompressible elements, whereas plies were simulated by cord-rubber composite elements. Gap elements were used to simulate the opening between tire and rim at zero inflation pressure. This opening closed when the inflation pressure was increased gradually. The predicted distribution of contact pressure at the tire-rim interface agreed very well with the available experimental measurements. Several variations of the tire-rim interference fit were analyzed.


1996 ◽  
Vol 24 (4) ◽  
pp. 339-348 ◽  
Author(s):  
R. M. V. Pidaparti

Abstract A three-dimensional (3D) beam finite element model was developed to investigate the torsional stiffness of a twisted steel-reinforced cord-rubber belt structure. The present 3D beam element takes into account the coupled extension, bending, and twisting deformations characteristic of the complex behavior of cord-rubber composite structures. The extension-twisting coupling due to the twisted nature of the cords was also considered in the finite element model. The results of torsional stiffness obtained from the finite element analysis for twisted cords and the two-ply steel cord-rubber belt structure are compared to the experimental data and other alternate solutions available in the literature. The effects of cord orientation, anisotropy, and rubber core surrounding the twisted cords on the torsional stiffness properties are presented and discussed.


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