A New Prediction Methodology For Dynamic Contact Pressure Distribution In A Disc Brake

2012 ◽  
Author(s):  
Abd Rahim Abu Bakar ◽  
Mohd Kameil Abdul Hamid ◽  
Huajiang Ouyang
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Pressure Distribution ◽  
Surface Topography ◽  
Contact Pressure ◽  
Dynamic Contact ◽  
Element Model ◽  
Disc Brake ◽  
Contact Pressure Distribution ◽  
Static Contact

Taburan tekanan sentuhan dinamik masih lagi tidak dapat diukur secara uji kaji. Ini menjadikan kaedah berangka melalui analisis unsur terhingga merupakan pilihan alternatif yang terbaik bagi tujuan tersebut. Namun begitu, model unsur terhingga yang dibina perlu terlebih dahulu diujisahkan agar hasil ramalan yang diperolehi memuaskan dan realistik. Kertas kerja ini mencadangkan dan menjalankan pengujisahan ke atas model secara tiga peringkat iaitu mengujisahkan aspek kelakuan dinamik pada setiap komponen brek cakera dan juga pemasangan selain daripada pengujisahan tekanan sentuhan statik dengan keputusan daripada pengujian. Model 3-dimensi telah dibina berdasarkan komponen sebenar. Permukaan topografi bahan geseran diambilkira dan dimodelkan dalam model unsur terhingga. Hasil analisis mencatatkan keputusan yang memberangsangkan di mana model menunjukkan persamaan dengan keputusan uji kaji bagi kelakukan dinamik dan juga tekanan sentuhan statik. Setelah model diujisahkan, analisis tekanan sentuhan dinamik dilakukan. Kata kunci: brek cakera, tekanan sentuhan dinamik, topografi permukaan, ujian sentuhan, analisis modal, unsur terhingga The dynamic contact pressure distribution in a disc brake system remains impossible to measure through experimental methods. This makes numerical analysis using the finite element method an indispensable alternative tool to its prediction. However, the finite element model must first be validated through appropriate analyses so that realistic predicted results can be obtained. This paper proposes and carries out a three-stage validation methodology: validating the dynamic aspect of each brake component and the brake assembly using modal testing data and the contact aspect using the experimental results of static contact pressure. A detailed 3-dimensional finite element model of an actual disc brake was developed. Brake pad surface topography is also taken into consideration. Good agreement is achieved between predicted and experimental results both in modal analysis and static contact pressure distributions. Once a validated model was obtained, contact analysis for dynamic condition of the disc brake is performed. Key words: disc brake, dynamic contact pressure, surface topography, contact tests, modal analysis, finite element

scholarly journals Research on Contact Pressure Distribution of Pad

2018 ◽  
Vol 198 ◽  
pp. 01002
Author(s):  
Dong Chen ◽  
Guofeng Zou
Keyword(s):  
Pressure Distribution ◽  
Contact Pressure ◽  
Working Condition ◽  
Great Influence ◽  
Element Model ◽  
Disc Brake ◽  
Contact Pressure Distribution ◽  
Structural Coupling ◽  
Emergency Braking ◽  
Force Characteristics

A simplified thermo-structural coupling finite element model of disc brake was developed. The contact pressure distribution of new pad was simulated under an emergency braking condition. The result shows that the contact pressure distribution of pad is not uniform when the new pad is in normal working condition. The inhomogeneity of the contact pressure is a critical cause of tangential partial wear. Compared the contact pressure distribution of new pad, uniform wear pad and tangential partial wear pad, the influence of wear amount and tangential partial wear on the contact pressure of pad was investigated. The results prove that the influence of wear amount on the contact pressure of pad is very small, while tangential partial wear has a great influence on the contact pressure of pad. The wear and force characteristics of pad are analyzed. The wear of its life cycle of pad is obtained, and the reliability and accuracy of the simulation are verified.

Finite Element Simulation of Tire-Rim Interface

1989 ◽  
Vol 17 (4) ◽  
pp. 305-325 ◽  
Author(s):  
N. T. Tseng ◽  
R. G. Pelle ◽  
J. P. Chang
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Finite Element Simulation ◽  
Contact Pressure ◽  
Element Model ◽  
Experimental Measurements ◽  
Inflation Pressure ◽  
Interference Fit ◽  
Element Simulation ◽  
Rubber Composite

Abstract A finite element model was developed to simulate the tire-rim interface. Elastomers were modeled by nonlinear incompressible elements, whereas plies were simulated by cord-rubber composite elements. Gap elements were used to simulate the opening between tire and rim at zero inflation pressure. This opening closed when the inflation pressure was increased gradually. The predicted distribution of contact pressure at the tire-rim interface agreed very well with the available experimental measurements. Several variations of the tire-rim interference fit were analyzed.

Analysis on sealing performance of VL seals based on mixed lubrication theory

2019 ◽  
Vol 71 (1) ◽  
pp. 54-60 ◽  
Author(s):  
Shixian Xu ◽  
Zhengtao Su ◽  
Jian Wu
Keyword(s):  
Finite Element ◽  
Film Thickness ◽  
Finite Element Model ◽  
Friction Factor ◽  
Contact Pressure ◽  
Element Model ◽  
Mixed Lubrication ◽  
Content Type ◽  
Deformation Mechanics ◽  
The Finite Element Model

Purpose This paper aims to research the influence of pressure, friction factors, roughness and actuating speed to the mixed lubrication models of outstroke and instroke. Design/methodology/approach Mixed lubrication model is solved by finite volume method, which consists of coupled fluid mechanics, deformation mechanics and contact mechanics analyses. The influence of friction factor on the finite element model is also considered. Then, contact pressure, film thickness, friction and leakage have been studied. Findings It was found that the amount of leakage is sensitive to the film thickness. The larger the film thickness is, the greater the influence received from the friction factor, however, the effect of oil film on the friction is negligible. The friction is determined mainly by the contact pressure. The trend of friction and leakage influenced by actuating velocity and roughness is also obtained. Originality/value The influence of friction factor on the finite element model is considered. This can make the calculation more accurate.

Tube-to-Tubesheet Joints: Maximum Tensile Stress and Contact Pressure Due to Thermal Loading and Temperature Cycling

2002 ◽  
Author(s):  
Mahdi A. Allam ◽  
Andre Bazergui ◽  
Luc Marchand ◽  
Michel Derenne
Keyword(s):  
Finite Element ◽  
Residual Stresses ◽  
Finite Element Model ◽  
Contact Pressure ◽  
Thermal Loading ◽  
Element Model ◽  
Maximum Tensile Stress ◽  
Temperature Cycling ◽  
Operating Conditions ◽  
Service Reliability

Service reliability and durability of tubular heat exchangers and steam generators are much dependent on the proper response of the tube-to-tubesheet joints to the operating conditions. In this paper a 2-D axisymmetric finite element model is proposed and compared to a 3-D finite element solution for the purpose of predicting the temperature effect on the residual contact pressure and maximum tensile residual stresses of such joints. A parametric study using the finite element results shows that, although thermal loading and temperature cycling have a negligible effect on the maximum tensile residual stresses, the room-temperature initial residual contact pressure may be completely relieved following the initiation of plastic deformation in either the tube or the tubesheet during thermal loading. A comparison between the results of the proposed finite element model and those obtained from the literature shows good agreement. A simplified analytical approach, which may be used for the design of tube-to-tubesheet joints, is also proposed to predict the joint behavior at the operating conditions.

Elastic-Plastic Contact Analysis of a Sphere and a Rigid Flat

2002 ◽  
Vol 69 (5) ◽  
pp. 657-662 ◽  
Author(s):  
L. Kogut ◽  
I. Etsion
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Contact Pressure ◽  
Contact Zone ◽  
Contact Area ◽  
Large Range ◽  
Element Model ◽  
Contact Interface ◽  
Frictionless Contact ◽  
Elastic Plastic

An elastic-plastic finite element model for the frictionless contact of a deformable sphere pressed by a rigid flat is presented. The evolution of the elastic-plastic contact with increasing interference is analyzed revealing three distinct stages that range from fully elastic through elastic-plastic to fully plastic contact interface. The model provides dimensionless expressions for the contact load, contact area, and mean contact pressure, covering a large range of interference values from yielding inception to fully plastic regime of the spherical contact zone. Comparison with previous elastic-plastic models that were based on some arbitrary assumptions is made showing large differences.

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