scholarly journals Test method development and determination of three-dimensional stiffness properties of polyvinyl chloride structural foams

2017 ◽  
Vol 52 (5) ◽  
pp. 679-688 ◽  
Author(s):  
Akira Miyase ◽  
Su Su Wang

A study has been conducted to develop proper test methods and to utilize the tests to evaluate three-dimensional mechanical behavior of a polyvinyl chloride structural foam (Divinycell H80 with nominal density of 80 kg/m3). Transversely isotropic foam microstructure was examined and it revealed that the cell size aspect ratio in in-plane directions was near unity but greater than one in the out-of-plane (rise) direction. Foam stiffness properties, i.e. moduli and Poisson’s ratios, were obtained in different loading modes, along both in-plane and out-of-plane directions. The influence of test specimen geometry on compressive properties was studied. Foam specimens with both straight-side and reduced gage sections were designed, fabricated and tested. The effect of specimen gage-section aspect ratio was identified as a critical geometric parameter, affecting foam compressive properties. For foam tensile properties, specimens with different cross-sectional dimensions in the gage section were used. The results revealed transversely isotropic characteristics of the foam material. To evaluate foam shear properties a scaled shear test method was developed. The results indicated a significant difference in in-plane and out-of-plane foam shear stiffness properties.

2011 ◽  
Vol 79 (1) ◽  
Author(s):  
S. R. Reid ◽  
M. Aleyaasin ◽  
B. Wang

The three-dimensional, dynamic, elastic-plastic response of a right-angle bent cantilever pipe, with an initially uniform, circular cross section, subjected to out-of-plane loading is examined using finite element beam and shell models in ABAQUS. The large-deflection behavior involves both bending and torsional elastoplastic deformations of the pipe, phenomena which have not been previously studied in the context of the dynamic problem of pipe whip. Initially, neglecting ovalization and local collapse (kinking), the bent pipe is modeled as a beam, using spatial beam elements in ABAQUS. This enables the basic three-dimensional kinematic behavior of the pipe to be analyzed. A similar, but potentially more accurate, analysis was then performed using shell elements. It is shown that there is no significant difference in the global dynamic plastic response. However the ovalization of the pipe cross section and formation and movement of the plastic zones (hinges) can be captured by using shell elements. This provides data which could form the basis for examining local failures in the pipe run. Previously unpublished experimental results, obtained in an earlier study by some of the present authors, are compared with the simulated results. Good agreement is observed and it is concluded that a nonlinear dynamic model using finite elements provides a rigorous approach for estimating the hazard zone (HZ) and, also, for treating the kinematics of a whipping pipe for this complex three-dimensional situation.


2010 ◽  
Vol 97-101 ◽  
pp. 2538-2541 ◽  
Author(s):  
Yi Bo Wu ◽  
Gui Fu Ding ◽  
Cong Chun Zhang ◽  
Hong Wang

The fabrication process of three-dimensional (3D) high-aspect-ratio MEMS devices entirely made of electroplated metals with suspending multilayered microstructures is reported. The technology used is a LIGA-liked micromachining process, called the laminated positive photoresist sacrificial layer process (LPSLP). The LPSLP allows in UV-lithography not only for thick resist mould for electroplating of cascaded metal structures but also for the sacrificial layer for supporting mechanically the suspensions. So far the LPSLP procedure has incorporated with more than five sacrificial layers, which allows for the creation of overhanging structures and freely moving parts like out-of-plane cantilever stacks. A description of the underlying fabrication principle and processing details is discussed in this paper. Thus the proposed procedures open a low-cost route for fabricating micro-components such as cantilevers, bridges, movable electrodes, and freestanding parts.


Author(s):  
Akira Miyase ◽  
Su Su Wang

A comprehensive study has been conducted to develop proper test methods for accurate determination of failure strengths along different material directions of closed-cell polymer-based structural foams under different loading modes. The test methods developed are used to evaluate strengths and failure modes of commonly used H80 polyvinyl chloride (PVC) foam. The foam's out-of-plane anisotropic and in-plane isotropic cell microstructures are considered in the test methodology development. The effect of test specimen geometry on compressive deformation and failure properties is addressed, especially the aspect ratio of the specimen gauge section. Foam nonlinear constitutive relationships, strength and failure modes along both in-plane and out-of-plane (rise) directions are obtained in different loading modes. Experimental results reveal strong transversely isotropic characteristics of foam microstructure and strength properties. Compressive damage initiation and progression prior to failure are investigated in an incremental loading–unloading experiment. To evaluate foam in-plane and out-of-plane shear strengths, a scaled shear test method is also developed. Shear loading and unloading experiments are carried out to identify the causes of observed large shear damage and failure modes. The complex damage and failure modes in H80 PVC foam under different loading modes are examined, both macroscopically and microscopically.


1986 ◽  
Vol 14 (4) ◽  
pp. 201-218 ◽  
Author(s):  
A. G. Veith

Abstract This four-part series of papers addresses the problem of systematic determination of the influence of several tire factors on tire treadwear. Both the main effect of each factor and some of their interactive effects are included. The program was also structured to evaluate the influence of some external-to-tire conditions on the relationship of tire factors to treadwear. Part I describes the experimental design used to evaluate the effects on treadwear of generic tire type, aspect ratio, tread pattern (groove or void level), type of pattern (straight rib or block), and tread compound. Construction procedures and precautions used to obtain a valid and functional test method are included. Two guiding principles to be used in the data analyses of Parts II and III are discussed. These are the fractional groove and void concept, to characterize tread pattern geometry, and a demonstration of the equivalence of wear rate for identical compounds on whole tread or multi-section tread tires.


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