Multi-step wear evolution simulation method for the prediction of rail wheel wear and vehicle dynamic performance

SIMULATION ◽  
2018 ◽  
Vol 95 (5) ◽  
pp. 441-459 ◽  
Author(s):  
Smitirupa Pradhan ◽  
AK Samantaray ◽  
R Bhattacharyya
Keyword(s):  
Vehicle Dynamics ◽  
Ride Comfort ◽  
Dynamic Performance ◽  
Travel Distance ◽  
Rolling Contact ◽  
Dynamics Simulation ◽  
Railway Vehicle ◽  
Wear Depth ◽  
Wheel Wear ◽  
Wheel Profile

This paper presents a complete model to estimate the effects of wheel wear on the dynamic behavior and ride comfort of a railway vehicle. A co-simulation of the vehicle dynamics modeled in ADAMS VI-Rail and wear evolution modeled in MATLAB is performed in a loop. The outputs from the vehicle dynamics simulation are used to compute the wear evolution, which in turn affects the vehicle dynamics. The local contact parameters, such as normal contact force, tangential stresses and slip, etc., and wear distribution for each cell of the contact surface are estimated with the help of Kalker’s simplified theory of rolling contact and Archard’s wear model, respectively. The wear distribution and smoothening of the wheel profile are obtained for a short travel distance and are then scaled up for larger travel distance. The worn wheel profile is updated in the vehicle dynamics model after every 10,000 km of travel for further dynamic analysis and this process is repeated until either the critical dynamic performance or wheel wear limits are reached. Several new results emerge by considering both acceleration and braking on a tangent track with sinusoidal irregularities. Critical speed appears to increase initially and then decrease quickly, whereas worn wheels give better ride comfort in both lateral and vertical directions as compared to new wheels. According to the results in this work, wheels may be recommended for re-profiling or replacement much before the critical wear depth recommended in maintenance guidelines is reached.

Influence of Wheel-Rail Profiles on the Hunting Vibrations of Rail Vehicle Trucks

1985 ◽  
Vol 107 (2) ◽  
pp. 167-174 ◽  
Author(s):  
A. F. D’Souza ◽  
W-J. Tsung
Keyword(s):  
Dynamic Performance ◽  
Equations Of Motion ◽  
Algebraic Equations ◽  
Wheel Wear ◽  
Hunting Behavior ◽  
Describing Functions ◽  
High Acceleration ◽  
Nonlinear Algebraic Equations ◽  
Wheel Profile ◽  
Freight Trucks

The effect of several wheel and rail profiles on the hunting behavior of three-piece North American freight truck is investigated by the method of describing functions. After replacing the nonlinear terms by their equivalent describing functions, the differential equations of motion are converted to a set of coupled nonlinear algebraic equations which are then solved by the Newton-Raphson method. It is shown that the wearing of the rail profile has a significant adverse effect on the dynamic behavior. It greatly lowers the critical speed for the onset of hunting and raises the frequency, thereby causing high acceleration levels. It is also shown that the modified Heumann wheel profile exhibits a superior dynamic performance for freight trucks than the standard new wheel profile used in North America. The effects of wheel wear and loads on hunting are also investigated.

Influence of motor harmonic torque on wheel wear in high-speed trains

2019 ◽  
Vol 234 (1) ◽  
pp. 32-42
Author(s):  
Yayun Qi ◽  
Huanyun Dai
Keyword(s):  
High Speed ◽  
Dynamic Performance ◽  
Harmonic Component ◽  
Wear Depth ◽  
Vertical Force ◽  
Wheel Wear ◽  
High Speed Trains ◽  
Train Speed ◽  
Lateral Creep ◽  
Creep Force

With the increase of train speed, the harmonic torque of the traction motor of a high-speed train is not a negligible source of excitation. In order to explore the influence of the harmonic torque of the motor on wheel wear, a high-speed EMU vehicle model was established based on the multibody dynamics theory. FASTSIM was used to calculate the wear parameters, and the Zobory wear model was used to calculate the depth of the wheel wear. The influence of the harmonic torque of the motor on the wear parameters and wear depth of high-speed trains under straight and curve conditions is calculated, respectively. The simulation results show that the harmonic torque has a large influence on the wheel rail vertical force and the longitudinal creep force and has little influence on the lateral creep force. With the 30% harmonic torque, the wheel rail vertical force increases by 7.6%, the longitudinal creep force increases by 15%, and the lateral creep force increases by 4%. The amplitude of the longitudinal creepage increases by 14.2% when the harmonic torque is 10%, and increases by 34.4% when the harmonic torque is 30%. When the harmonic torque increases, the wheel wear depth increases, the 10% harmonic torque increases by 3% and the 30% harmonic torque increases by 8%, and the increase of the motor harmonic component accelerates the wheel wear. At the same time, small longitudinal positioning stiffness can help to reduce the influence of the harmonic torque, and the selection of the longitudinal positioning stiffness needs to consider the dynamic performance of the vehicle.

Performance Evaluation of Train Suspension Energy Harvesting Shock Absorber on Railway Vehicle Dynamics

2018 ◽  
Author(s):  
Yu Pan ◽  
Sijing Guo ◽  
Ruijin Jiang ◽  
Yong Xu ◽  
Zhiwen Tu ◽  
...  
Keyword(s):  
Energy Harvesting ◽  
Vehicle Dynamics ◽  
Shock Absorber ◽  
Ride Comfort ◽  
Average Power ◽  
Modern Society ◽  
Railway Vehicle ◽  
Railway Transportation ◽  
Suspension Dynamics ◽  
Secondary Suspension

Railway transportation has been increasingly significant for modern society in recent decades. To enable smart technology, such as health monitoring and electromagnetic braking for railway vehicles, a mechanical motion rectifier (MMR) based energy harvesting shock absorber (EHSA) has been proposed and proved to be capable of scavenging energy from the train suspension vibration. When installed on the train, MMR-EHSA works as a tunable damper in parallel with an inerter. This new suspension form brings great potential for further optimization of suspension dynamics but is rarely researched before. In this paper, the influence of the energy harvesting shock absorber (EHSA) on the railway vehicle dynamics performance is studied. A ten-degree of freedom vehicle model is established, with MMR shock absorber’s nonlinearity taken into account, with the purpose to analyze the influence of the EHSA on the ride comfort and wheel-rail vertical forces. Simulations are conducted by replacing the traditional shock absorber from train secondary suspension with the EHSA. Results show that EHSA could respectively harvest 180 W and 40 W average power at AAR 6th and 5th rail irregularity. In addition, compared with the traditional shock absorber, the MMR-EHSA can provide a higher ride comfort for passengers and slightly reduce the wheel-rail contact force.

scholarly journals Railway wheel profile fine-tuning system for profile recommendation

2021 ◽  
Vol 29 (1) ◽  
pp. 74-93
Author(s):  
Yunguang Ye ◽  
Jonas Vuitton ◽  
Yu Sun ◽  
Markus Hecht
Keyword(s):  
Fine Tuning ◽  
Dynamics Simulation ◽  
Vehicle Safety ◽  
Vehicle Stability ◽  
Wheel Wear ◽  
Shape Stability ◽  
Passenger Comfort ◽  
Weight Assignment ◽  
Assignment Strategy ◽  
Wheel Profile

AbstractThis paper develops a wheel profile fine-tuning system (WPFTS) that comprehensively considers the influence of wheel profile on wheel damage, vehicle stability, vehicle safety, and passenger comfort. WPFTS can recommend one or more optimized wheel profiles according to train operators’ needs, e.g., reducing wheel wear, mitigating the development of wheel out-of-roundness (OOR), improving the shape stability of the wheel profile. Specifically, WPFTS includes four modules: (I) a wheel profile generation module based on the rotary-scaling fine-tuning (RSFT) method; (II) a multi-objective generation module consisting of a rigid multi-body dynamics simulation (MBS) model, an analytical model, and a rigid–flexible MBS model, for generating 11 objectives related to wheel damage, vehicle stability, vehicle safety, and passenger comfort; (III) a weight assignment module consisting of an adaptive weight assignment strategy and a manual weight assignment strategy; and (IV) an optimization module based on radial basis function (RBF) and particle swarm optimization (PSO). Finally, three cases are introduced to show how WPTFS recommends a wheel profile according to train operators’ needs. Among them, a wheel profile with high shape stability, a wheel profile for mitigating the development of wheel OOR, and a wheel profile considering hunting stability and derailment safety are developed, respectively.

scholarly journals Optimizing wheel profiles and suspensions for railway vehicles operating on specific lines to reduce wheel wear: a case study

2020 ◽  
Vol 51 (1) ◽  
pp. 91-122 ◽  
Author(s):  
Yunguang Ye ◽  
Yu Sun ◽  
Shiping Dongfang ◽  
Dachuan Shi ◽  
Markus Hecht
Keyword(s):  
Rolling Contact Fatigue ◽  
Contact Fatigue ◽  
Optimal Choice ◽  
Contact Forces ◽  
Rolling Contact ◽  
Wheel Wear ◽  
Material Loss ◽  
Railway Vehicles ◽  
Wheel Profile ◽  
Designing Method

AbstractThe selection of a wheel profile is a topic of great interest as it can affect running performances and wheel wear, which needs to be determined based on the actual operational line. Most existing studies, however, aim to improve running performances or reduce contact forces/wear/rolling contact fatigue (RCF) on curves with ideal radii, with little attention to the track layout parameters, including curves, superelevation, gauge, and cant, etc. In contrast, with the expansion of urbanization, as well as some unique geographic or economic reasons, more and more railway vehicles shuttle on fixed lines. For these vehicles, the traditional wheel profile designing method may not be the optimal choice. In this sense, this paper presents a novel wheel profile designing method, which combines FaSrtip, wheel material loss function developed by University of Sheffield (USFD function), and Kriging surrogate model (KSM), to reduce wheel wear for these vehicles that primarily operate on fixed lines, for which an Sgnss wagon running on the German Blankenburg–Rübeland railway line is introduced as a case. Besides, regarding the influence of vehicle suspension characteristics on wheel wear, most of the studies have studied the lateral stiffness, longitudinal stiffness, and yaw damper characteristics of suspension systems, since these parameters have an obvious influence on wheel wear. However, there is currently little research on the relationship between the vertical suspension characteristics and wheel wear. Therefore, it is also investigated in this paper, and a suggestion for the arrangement of the vertical primary spring stiffness of the Y25 bogie is given.

Damping Characteristics of a Hydraulic Electric Rectifier Shock Absorber and its Effect on Vehicle Dynamics

2015 ◽  
Author(s):  
Lin Xu ◽  
Yilun Liu ◽  
Sijing Guo ◽  
Xuexun Guo ◽  
Lei Zuo
Keyword(s):  
Vehicle Dynamics ◽  
Shock Absorber ◽  
Ride Comfort ◽  
Dynamic Performance ◽  
Nonlinear Damping ◽  
Shock Absorbers ◽  
Damping Characteristics ◽  
Electromagnetic Shock ◽  
Oil Shock ◽  
Regenerative Shock Absorber

Many energy-harvesting shock absorbers have been proposed in recent years, the most popular design is the electromagnetic harvester including linear electromagnetic shock absorbers, rotational electromagnetic shock absorbers, the mechanical motion rectifier (MMR), and the hydraulic-electromagnetic energy-regenerative shock absorber (HESA). With different energy converting mechanisms, the complicated effects of the inertia and nonlinear damping behaviors will greatly influence the vehicle dynamic performance such as the ride comfort and road handling. In this paper, we will theoretically analyze the dynamics of the suspension system with the HESA and give a guide for the HESA design. Then a simulation model of the HESA is built in AMESim to make comparison studies on the different vehicle dynamics caused by the nonlinear damping behaviors of the HESA. The advantages of HESA in terms of ride comfort and road handling will be evaluated in comparison with the similar design without accumulators and the traditional oil shock absorbers.

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