Solving the conjugate tooth profile of screw compressor rotors using edge detection method based on Alpha Shape algorithm

Author(s):  
Jian Yang ◽  
Fang-Hong Sun ◽  
Zheng Lu

While designing a screw compressor, the design of the rotor profiles is the most important because rotor profiles essentially determine the overall performance of the screw compressor. In the field of rotor design, the mutual solution of male and female rotors is characterized by shortcomings such as complex and error-prone calculation, and unsolvable interference. In this study, an edge detection method based on the Alpha Shape algorithm was proposed to avoid the complex calculation process in the traditional planar meshing theory and quickly obtain the point cloud data with singularity points removed. The results show that, with relatively high accuracy and fast processing speed, this algorithm can extract comparatively desirable edges so as to obtain data of the female (male) rotor profile based on the conjugate male (female) rotor profile. The analytical method and the experimental method were used to compare the data of the conjugate rotors, verifying the correctness of the design, which efficiently and highly accurately overcame the problems in mutual solution of male and female rotors. This method can also be applied to design similar conjugate products such as gears, worms, and milling cutters.

2021 ◽  
Vol 2021 ◽  
pp. 1-9
Author(s):  
Juan Zhu ◽  
Xiaofeng Yue ◽  
Jipeng Huang ◽  
Zongwei Huang

An edge detection method based on projection transformation is proposed. First, the vertical projection transformation is carried out on the target point cloud. Data X and data Y are normalized to the width and height of the image, respectively. Data Z is normalized to the range of 0-255, and the depth represents the gray level of the image. Then, the Canny algorithm is used to detect the edge of the projection transformed image, and the detected edge data is back projected to extract the edge point cloud in the point cloud. Evaluate the performance by calculating the normal vector of the edge point cloud. Compared with the normal vector of the whole data point cloud of the target, the normal vector of the edge point cloud can well express the characteristics of the target, and the calculation time is reduced to 10% of the original.


Author(s):  
Jian Yang ◽  
Fang-Hong Sun ◽  
Zheng Lu

As a complex grinding wheel for special use, the screw compressor rotor-forming grinding wheel needs to be designed according to the specific profile of the workpiece. The design process is complicated and difficult to grasp, and various design issues are likely to occur. This study is based on the design theory of helical rotor-forming grinding wheels. Here, disc-shaped forming grinding wheels for machining a helical surface were studied, with discrete point workpiece cross-sections as examples. MATLAB was used as the development tool, and the Unigraphics motion simulation function was applied to establish a 3D model of screw rotors and design the forming grinding wheel for machining the helical surface. Additionally, the edge shape of the grinding wheel obtained with the analytical method and the edge shape obtained with the edge detection method based on the graphic method and the alpha-shape algorithm were compared. The results of this comparison show that the edge shape of the grinding wheel obtained by the edge detection method had high precision and was easy to solve. This method can also be used for the design of other similar conjugated products such as gears, worms, and grinding wheels. The research findings provide important reference value for the design and machining of screw rotors and grinding wheels.


Agronomy ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 590
Author(s):  
Zhenqian Zhang ◽  
Ruyue Cao ◽  
Cheng Peng ◽  
Renjie Liu ◽  
Yifan Sun ◽  
...  

A cut-edge detection method based on machine vision was developed for obtaining the navigation path of a combine harvester. First, the Cr component in the YCbCr color model was selected as the grayscale feature factor. Then, by detecting the end of the crop row, judging the target demarcation and getting the feature points, the region of interest (ROI) was automatically gained. Subsequently, the vertical projection was applied to reduce the noise. All the points in the ROI were calculated, and a dividing point was found in each row. The hierarchical clustering method was used to extract the outliers. At last, the polynomial fitting method was used to acquire the straight or curved cut-edge. The results gained from the samples showed that the average error for locating the cut-edge was 2.84 cm. The method was capable of providing support for the automatic navigation of a combine harvester.


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