Analytical investigation on geared rotor system with multi-body fault based on finite element method

2018 ◽  
Vol 25 (2) ◽  
pp. 408-422 ◽  
Author(s):  
Wei Li ◽  
Daqian Pang

With the rapid development of modern industry, the situation of high speed and heavy load is becoming even more relevant in the gear transmission system. Under the condition of high speed and heavy load, the fault type and frequency of the gear transmission system are gradually increasing. Effective and accurate detection of fault location and fault type is one of the difficult problems in today’s fault diagnosis. In the case of high speed and heavy load, the probability of multi-body fault is greatly increased. However, most of the current fault diagnosis methods are limited to the study of single fault characteristics, and do not take into account the multi body fault. In this paper, the single crack, gear coupling crack, single shaft crack, and gear and shaft coupling crack signal are analyzed by means of the short-time Fourier transform, and the corresponding fault characteristics of different fault types are found out. The modal analysis of the fault state of the gear transmission system is carried out, the structural characteristics of the gear drive are verified, and the influence of the different fault forms on the vibration characteristics of the gear is compared.

Author(s):  
Zhibin Li ◽  
Sanmin Wang ◽  
Fei Li ◽  
Qi'an Peng ◽  
Jianfeng Li

Compared with traditional gear transmission, the multi-branch split-torsion gear transmission system has the advantages of large transmission power, small size and high reliability, so it is more and more used in high-speed heavy load occasions such as ships and aircraft. Since the transmission system of multi-branch split torsional gears belongs to over-constrained configuration, it is necessary to meet strict tooth matching condition in the design process in order to realize the correct synchronous meshing of each branch, which is of great significance to ensure its uniform installation and motion synchronization.Aiming at the coaxial six-branch twisted herringbone gear transmission system, this paper establishes a calculation method for the proper meshing conditions of each branch on the basis of considering the movement synchronization of each branch and preventing geometric interference.In addition, the calculation of gear allocation was carried out for a ship's power transmission system, and a parameter scheme that satisfies the requirements of transmission ratio, concentricity and synchronous meshing was obtained.The correctness of the calculation method of tooth matching in this paper is verified by three-dimensional modeling. This method has universal application value to the tooth matching design of other coaxial multi-branch gear transmissions.


2014 ◽  
Vol 945-949 ◽  
pp. 121-126 ◽  
Author(s):  
Feng Wei Xue ◽  
Ji Ping Zhou

The conveying manipulator is an indispensable transmission system of JM31-160 automatic stamping production line, and structural characteristics of the manipulator directly affect the productivity of auto stamping production line. Using virtual prototyping technology, basing on the Multi-body dynamics theory, explored the technical line of dynamic design theory to apply on the transmission system. Reaching a conclusion the function of optimized structure is improved, and manufacturing cost brings down.


2014 ◽  
Vol 889-890 ◽  
pp. 795-798
Author(s):  
Xian Cheng ◽  
Wei Min Dong

This paper studies the application of wavelet analysis in the fault diagnosis of mechanical system which describes the principle of wavelet analysis and its application in fault diagnosis of gear mechanism. It can identify and eliminate the failure by analyzing the vibration signal obtained from the fault simulation experiment of gear transmission system. Wavelet analysis in MATLAB can extract some important fault characteristics that the other methods cannot extract them. Application of wavelet analysis in the fault diagnosis of gear transmission system is effective by pretreating the characteristic information that extracted from gear transmission system.


2021 ◽  
Vol 69 (4) ◽  
pp. 373-388
Author(s):  
Zhaoping Tang ◽  
Min Wang ◽  
Xiaoying Xiong ◽  
Manyu Wang ◽  
Jianping Sun ◽  
...  

Under high-speed operating conditions, the noise caused by the vibration of the traction gear transmission system of the Electric Multiple Units (EMU) will distinctly reduce the comfort of passengers. Therefore, analyzing the dynamic characteristics of traction gears and reducing noise from the root cause through comprehensive modification of gear pairs have become a hot research topic. Taking the G301 traction gear transmission system of the CRH380A high-speed EMU as the research object and then using Romax software to establish a parametric modification model of the gear transmission system, through dynamics, modal and Noise Vibration Harshness (NVH) simulation analysis, the law of howling noise of gear pair changes with modification parameters is studied. In the small sample training environment, the noise prediction model is constructed based on the priority weighted Back Propagation (BP) neural network of small noise samples. Taking the minimum noise of high-speed EMU traction gear transmission as the optimization goal, the simulated annealing (SA) algorithm is introduced to solve the model, and the optimal combination of modification parameters and noise data is obtained. The results show that the prediction accuracy of the prediction model is as high as 98.9%, and it can realize noise prediction under any combination of modification parameters. The optimal modification parameter combination obtained by solving the model through the SA algorithm is imported into the traction gear transmission system model. The vibration acceleration level obtained by the simulation is 89.647 dB, and the amplitude of the vibration acceleration level is reduced by 25%. It is verified that this modification optimization design can effectively reduce the gear transmission.


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