Analysis of the performance of adhesively bonded corrugated core sandwich structures using cohesive zone method

2017 ◽  
Vol 22 (1) ◽  
pp. 104-124
Author(s):  
Ganiy Akhmet ◽  
Ye Yu ◽  
Ping Hu ◽  
Wen-bin Hou ◽  
Xiao Han

Stress analysis of adhesively bonded joints of sandwich structures is more complex. Only a few research works have studied this subject. The major obstacle is finding the stress distribution at the adhesive layer of sandwich structures under different loading conditions. This paper presents a study on stress distribution at the adhesive joints of the corrugated sandwich structure subjected to three-point bending using the cohesive zone model. Firstly, three cases of sandwich models with different types of glue on both longitudinal and transverse loading directions were calculated using cohesive zone model, and then the corresponding experiments were carried out and compared to prove the FEM results to validate the results through both load–displacement curves and failure deformation modes. Secondly, the cohesive zone model simulation was used to obtain the detailed stress distribution at the bonding joint with the effect of four major geometrical parameters: adhesive layer thickness, corrugated panel thickness, face panel thickness and adhesive joint width. Lastly, the results of stress analysis showed that the stress distribution is not uniform and is highly affected by the bonding joint's geometrical parameters, adhesive layer thickness and adhesive joint width.

Polymers ◽  
2019 ◽  
Vol 11 (9) ◽  
pp. 1531 ◽  
Author(s):  
Guilpin ◽  
Franciere ◽  
Barton ◽  
Blacklock ◽  
Birkett

Adhesive bonding of polyethylene gas pipelines is receiving increasing attention as a replacement for traditional electrofusion welding due to its potential to produce rapid and low-cost joints with structural integrity and pressure tight sealing. In this paper a mode-dependent cohesive zone model for the simulation of adhesively bonded medium density polyethylene (MDPE) pipeline joints is directly determined by following three consecutive steps. Firstly, the bulk stress–strain response of the MDPE adherend was obtained via tensile testing to provide a multi-linear numerical approximation to simulate the plastic deformation of the material. Secondly, the mechanical responses of double cantilever beam and end-notched flexure test specimens were utilised for the direct extraction of the energy release rate and cohesive strength of the adhesive in failure mode I and II. Finally, these material properties were used as inputs to develop a finite element model using a cohesive zone model with triangular shape traction separation law. The developed model was successfully validated against experimental tensile lap-shear test results and was able to accurately predict the strength of adhesively-bonded MPDE pipeline joints with a maximum variation of <3%.


2011 ◽  
Vol 328-330 ◽  
pp. 1317-1321
Author(s):  
Ping Hu ◽  
Qi Shao ◽  
Qian Nie ◽  
Wei Dong Li

Adhesive bonded T-joint is commonly applied in the manufacture of automotive structures. The objective of this work is the analysis of the load capacity of the adhesive-bonded T-joints under tension load and the influence causing by some parameters of adherend on the damage of T-joint. Thus, a series of tests were carried out and the balanced joint and the imbalanced joint concepts were proposed to illustrate the influence. And the results show that the imbalanced joints suffered greater stress concentration than the balanced one. Furthermore, by increasing the stiffness of adherends , one can increase the load capacity of a balanced joint. Meanwhile, in order to simulate the damage and failure processes in this type of joint, the cohesive zone model (CZM) based analysis was carried out using finite element method in ABAQUS. One can observed that only the upper end of adhesive layer transmits the load in the beginning.


Author(s):  
Lijuan Liao ◽  
Toshiyuki Sawa ◽  
Chenguang Huang

The failure mechanism of scarf joints with a series of angles and brittle-ductile adhesives subjected to uniaxial tensile loads is analyzed by using a numerical method which employs a cohesive zone model (CZM) with a bilinear shape in mixed-mode (mode I and II). The adopted methodology is validated via comparisons between the present simulated results and the existing experimental measurements, which illustrate that the load-bearing capacity increases as the scarf angle decreases. More important, it is observed that the failure of the joint is governed by not only the ultimate tensile loads, but also the applied tensile displacement until complete failure, which is related to the brittle-ductile properties of the adhesive layer. In addition, failure energy, which is defined by using the area of the load-displacement curve of the joint, is adopted to estimate the joint strength. Subsequently, the numerical results show that the strength of the joint adopting ductile adhesive with higher failure energy is higher than that of the joint using brittle adhesive with lower failure energy.


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