Optimisation of continuous casting process parameters based on coupled heat and stress model

2010 ◽  
Vol 37 (2) ◽  
pp. 147-154 ◽  
Author(s):  
W. Chen ◽  
Y.-Z. Zhang ◽  
B.-X. Wang
Metals ◽  
2019 ◽  
Vol 9 (9) ◽  
pp. 993
Author(s):  
Yingying Zhai ◽  
Kefeng Pan ◽  
Dapeng Wu

While the solidification macrostructure of continuous cast billets is an important factor influencing the final performance and rolling yield of oil casing steel, the continuous casting process parameters have a direct influence on the solidification structure. This study simulated the solidification process of the continuous casting round billets of oil casing steel using a cellular automaton–finite element (CAFE) model. According to the simulation results, at a superheat degree of 20–35 K, a casting speed of 1.9–2.1 m/min, and a secondary cooling specific water flow of 0.34–0.45 L/Kg, the solidification structure had a relatively high equiaxed crystal ratio and small average grain radius. Guided by the simulation results, this paper establishes optimal process schemes for producing 26CrMoVTiB steel round billets, comparatively analyzes the equiaxed crystal ratio and central shrinkage of round billets produced according to these schemes, and defines the optimal continuous casting process conditions, which are: superheat degree = 25 K, casting speed = 2.1 m/min, and specific water flow = 0.35 L/Kg. When adopting these process parameters, the 26CrMoVTiB steel round billets demonstrate a tiny central shrinkage and an equiaxed crystal ratio of 45.2%.


2016 ◽  
Vol 35 (6) ◽  
pp. 583-589 ◽  
Author(s):  
Xiangzhou Gao ◽  
Shufeng Yang ◽  
Jingshe Li ◽  
Hang Liao

AbstractTo improve the center segregation of billet for 50CrMo structural alloy steel, a 3D numerical model of solidification and heat transfer process for continuous casting had been established. The influence law of continuous casting process parameters on the secondary dendrite arm spacing (SDAS) and equiaxed crystal ratio had been obtained. It was shown that reducing superheat and casting speed and increasing the secondary cooling intensity could decrease SDAS. Reducing any one of the three parameters could increase the equiaxed crystal ratio. Adjusting only secondary cooling intensity could not make the SDAS and equiaxed crystal ratio change in the desired direction, but regulating the other two parameters could supply this gap. After optimizing the continuous casting process parameters of 50CrMo billet, the defect of center segregation was solved basically.


1973 ◽  
Vol 59 (1) ◽  
pp. 72-84 ◽  
Author(s):  
Kichinosuke MATSUNAGA ◽  
Chikakazu NAMIKI ◽  
Taiji ARAKI

2011 ◽  
Vol 295-297 ◽  
pp. 1284-1288 ◽  
Author(s):  
De Wei Li ◽  
Zhi Jian Su ◽  
Li Wei Sun ◽  
Katsukiyo Marukawa ◽  
Ji Cheng He

Swirling flow in an immersion nozzle is effective on improving quality of casting block and casting speed in continuous casting process of steel. However, a refractory swirl blade installed in the nozzle is liable to cause clogging, which limit the application of the process. In this study a new process is proposed, that is a rotating electromagnetic field is set up around an immersion nozzle to induce a swirling flow in it by Lorentz force. New types of swirling flow electromagnetic generator are proposed and the effects of the structure of the generator, the coil current intensity and frequency on the magnetic field and on the flow field in the immersion nozzle are numerically analyzed.


2012 ◽  
Vol 535-537 ◽  
pp. 633-638 ◽  
Author(s):  
Zheng Hai Zhu ◽  
Sheng Tao Qiu

It was analyzed by strain-induced precipitation model that Nb(C,N) precipitation in micro alloy steel slab was effected by strain rate during continuous casting process. The results are as follows: The changing of casting speed could effect the time for 5%precipitation of Nb(C,N), which was decreasing with increasing casting speed at certain temperature and strain rate. Slab strain and strain rate were too small in bending zone and leveling zone. The effect of slab strain rate on Nb(C,N) precipitation could be ignore when Nb(C,N) precipitation in continuous casting process was studied.


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