Numerical Simulation of Transient Temperature Field and Thermal Stress in the Electromagnetic Railgun

2019 ◽  
Author(s):  
JUN WANG ◽  
SHIYU WANG ◽  
BAOMING LI
Keyword(s):  
Numerical Simulation ◽  
Temperature Field ◽  
Thermal Stress ◽  
Transient Temperature ◽  
Transient Temperature Field

scholarly journals Research on Model Slice and Forming Method of Thin-walled Parts

2021 ◽  
Vol 233 ◽  
pp. 04046
Author(s):  
Changhao Zhang ◽  
Hu Li ◽  
Jianyu Yang ◽  
Huawei Lu ◽  
Peng Su
Keyword(s):  
Numerical Simulation ◽  
Temperature Field ◽  
Structural Characteristics ◽  
Three Dimensional ◽  
Simulation Method ◽  
Processing Parameters ◽  
Transient Temperature ◽  
Transient Temperature Field ◽  
Thin Walled ◽  
Experimental Processing

According to the structural characteristics of thin-walled parts, a model slicing method is proposed, and its mathematical process is established. The three-dimensional transient temperature field in the process of synchronous powder feeding laser cladding is studied and verified by numerical simulation method, and the thin-walled parts formed by later experimental processing are processed by the results of numerical simulation. Using the simulation results of temperature field as the basis for optimizing the processing parameters, the forming path of thin-walled parts is programmed and optimized, and the experimental verification shows the reliability of this method.

Numerical Analysis of Transient Temperature Field and Thermal Stress on Coke Drum With 1.25Cr-0.5Mo Steel Based on Iterative Algorithm

2017 ◽  
Author(s):  
Zhibing Lu ◽  
Xuedong Chen ◽  
Zhichao Fan ◽  
Jie Dong ◽  
Jinhua Zhu
Keyword(s):  
Temperature Field ◽  
Thermal Stress ◽  
Iterative Algorithm ◽  
Thermal Structure ◽  
Transient Temperature ◽  
Main Process ◽  
Measured Temperature ◽  
Operating Cycle ◽  
Transient Temperature Field ◽  
Variation Characteristics

Coke drum is typical industrial equipment which experiences complex thermal and mechanical cyclic load during its operation, and the thermal stress which is produced by the drastic change of temperature is the main cause of the cracking failure of coke drum. This paper aims at coke drum with 1.25Cr–0.5Mo steel, and is based on iterative algorithm. Then we simulate the process of liquid medium climbing the inner surface of coke drum in the stages of oil filling and water quenching with dynamic thermal boundary, and carry out the numerical calculation of transient temperature field of coke drum in main process stages for one operating cycle. After the comparison of simulated temperature values with the measured temperature data at several locations on the outer surface of coke drum, the appropriate equivalent coefficients of convective heat transfer will be obtained. The variation rules of transient temperature field for the key parts of coke drum are discussed. Based on the simulation results of temperature field, the thermal-structure coupling analysis of coke drum is carried out, and the variation characteristics of thermal stress on coke drum are studied later.

Numerical Simulation of Spot Welding Galvanized Sheet with Insert Material

2012 ◽  
Vol 557-559 ◽  
pp. 2274-2278
Author(s):  
Ge Wang Shuai ◽  
Ping Fang ◽  
Zheng Hua Guo
Keyword(s):  
Numerical Simulation ◽  
Temperature Field ◽  
Mechanical Model ◽  
Spot Welding ◽  
Welding Process ◽  
Transient Temperature ◽  
Stress Distributions ◽  
Copper Strip ◽  
Transient Temperature Field ◽  
Welding System

In this paper, with the ANSYS, a 2D axisymmetric coupled thermo-electro-mechanical model was developed to analyze the spot welding process（RSW） of zinc coated steels with copper strips as an insert material between electrode and workpiece. A transient temperature field obtained from a prior performed thermal–electrical simulation of RSW process is applied as nodal load on the model to simulate the stress distribution. The temperature and stress distributions in such a welding process were obtained and compared with a conventional resistance spot welding process. The results show that using the same welding process parameters, the maximum transient temperature at the electrode surface is lower than the conventional RSW process due to the use of copper strips, which helps to extend electrode lifetime. In addition, the presence of inserted copper strip increased the resistance of welding system, thus generated much more heat to form larger nugget.

Cooling Effects of H-Beam after Rolling on Thermal Stress

2014 ◽  
Vol 898 ◽  
pp. 233-236
Author(s):  
Jin Hong Ma ◽  
Xiao Han Yao ◽  
Bin Tao ◽  
Shuo Li
Keyword(s):  
Temperature Field ◽  
Thermal Stress ◽  
Stress Field ◽  
Three Dimensional ◽  
Transient Temperature ◽  
Controlled Cooling ◽  
Fem Model ◽  
Transient Temperature Field ◽  
Cooling Effects ◽  
H Beam

Controlled cooling of H-beam after rolling, can change the microstructure consituent,improve the strength and improve the general mechanical property and service performance. According to actual product, the rational thermal boundary condition adopted, three dimensional FEM model is established. Spray cooling is used. Transient temperature field and stress field is simulated by the FEM software ANSYS/Multiphysics when H-beam is cooled. The four kinds of cooling scheme are designed. Through analysis of the relation of temperature field with stress field, the main reason of producing residual thermal stress is the section temperature difference in the cooling process of H-beam after rolling.

Numerical Simulation on Temperature Field of the Molten Pool under the Variable Duty Ratio Laser with the Inner Coaxial Powder Feeding

2011 ◽  
Vol 464 ◽  
pp. 405-408
Author(s):  
Gao Lian Shi ◽  
Shi Hong Shi ◽  
Shao Hua Wu ◽  
Yong Kang Wang
Keyword(s):  
Numerical Simulation ◽  
Temperature Field ◽  
Power Distribution ◽  
Molten Pool ◽  
High Speed ◽  
Duty Ratio ◽  
Transient Temperature ◽  
Outer Diameter ◽  
Transient Temperature Field ◽  
Powder Feeding

Aimed at the process of laser rapid prototyping with inner coaxial powder feeding, the finite element model on the transient temperature field of the molten pool is built and the transient temperature field of the molten pool under the laser with variable duty ratio is simulated numerically. The results show that the duty ratio of the laser affects the shape, dimension and power distribution of the molten pool. With the processing parameters: laser power (P)=3000W, outer diameter(d2)=4mm, scanning speed(V=5mm/s), the ideal value of ratio duty(K) is from 0.35 to 0.6. The shape of the molten pool is saddle shape or crescent. The position of the molten pool falls behind the center of the laser beam with the deviation to the both sides. Through shooting the molten pool with the high speed CCD camera, we find the experiments show that the images are close to the numerical simulation nephograms and then demonstrate that the numerical simulations are right.

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