scholarly journals Combining Polyhedral Approaches and Stochastic Dual Dynamic Integer Programming for Solving the Uncapacitated Lot-Sizing Problem Under Uncertainty

Author(s):  
Franco Quezada ◽  
Céline Gicquel ◽  
Safia Kedad-Sidhoum

We study the uncapacitated lot-sizing problem with uncertain demand and costs. The problem is modeled as a multistage stochastic mixed-integer linear program in which the evolution of the uncertain parameters is represented by a scenario tree. To solve this problem, we propose a new extension of the stochastic dual dynamic integer programming algorithm (SDDiP). This extension aims at being more computationally efficient in the management of the expected cost-to-go functions involved in the model, in particular by reducing their number and by exploiting the current knowledge on the polyhedral structure of the stochastic uncapacitated lot-sizing problem. The algorithm is based on a partial decomposition of the problem into a set of stochastic subproblems, each one involving a subset of nodes forming a subtree of the initial scenario tree. We then introduce a cutting plane–generation procedure that iteratively strengthens the linear relaxation of these subproblems and enables the generation of an additional strengthened Benders’ cut, which improves the convergence of the method. We carry out extensive computational experiments on randomly generated large-size instances. Our numerical results show that the proposed algorithm significantly outperforms the SDDiP algorithm at providing good-quality solutions within the computation time limit. Summary of Contribution: This paper investigates a combinatorial optimization problem called the uncapacitated lot-sizing problem. This problem has been widely studied in the operations research literature as it appears as a core subproblem in many industrial production planning problems. We consider a stochastic extension in which the input parameters are subject to uncertainty and model the resulting stochastic optimization problem as a multistage stochastic integer program. To solve this stochastic problem, we propose a novel extension of the recently published stochastic dual dynamic integer programming (SDDiP) algorithm. The proposed extension relies on two main ideas: the use of a partial decomposition of the scenario tree and the exploitation of existing knowledge on the polyhedral structure of the stochastic uncapacitated lot-sizing problem. We provide the results of extensive computational experiments carried out on large-size randomly generated instances. These results show that the proposed extended algorithm significantly outperforms the SDDiP at providing good-quality solutions for the stochastic uncapacitated lot-sizing problem. Although the paper focuses on a basic lot-sizing problem, the proposed algorithmic framework may be useful to solve more complex practical production planning problems.

2007 ◽  
Vol 2007 ◽  
pp. 1-18
Author(s):  
Esra Ekinci ◽  
Arslan M. Ornek

We consider the problem of determining realistic and easy-to-schedule lot sizes in a multiproduct, multistage manufacturing environment. We concentrate on a specific type of production, namely, flow shop type production. The model developed consists of two parts, lot sizing problem and scheduling problem. In lot sizing problem, we employ binary integer programming and determine reorder intervals for each product using power-of-two policy. In the second part, using the results obtained of the lot sizing problem, we employ mixed integer programming to determine schedules for a multiproduct, multistage case with multiple machines in each stage. Finally, we provide a numerical example and compare the results with similar methods found in practice.


2009 ◽  
Vol 3 (2) ◽  
pp. 15-35 ◽  
Author(s):  
Waldemar Kaczmarczyk

This paper presents new mixed integer programming models for the Proportional Lot-Sizing Problem (PLSP) with set-up times longer than a period. Proposed models explicitly calculate the distribution of times amongst products in periods with a changeover and determine a final period for every set-up operation. Presented results prove that the proposed models are easier to solve using standard MIP methods than already known models.


Energies ◽  
2022 ◽  
Vol 15 (2) ◽  
pp. 483
Author(s):  
Mohamed Saeed khaled ◽  
Ibrahim Abdelfadeel Shaban ◽  
Ahmed Karam ◽  
Mohamed Hussain ◽  
Ismail Zahran ◽  
...  

Sustainability has become of great interest in many fields, especially in production systems due to the continual increase in the scarcity of raw materials and environmental awareness. Recent literature has given significant attention to considering the three sustainability pillars (i.e., environmental, economic, and social sustainability) in solving production planning problems. Therefore, the present study conducts a review of the literature on sustainable production planning to analyze the relationships among different production planning problems (e.g., scheduling, lot sizing, aggregate planning, etc.) and the three sustainability pillars. In addition, we analyze the identified studies based on the indicators that define each pillar. The results show that the literature most frequently addresses production scheduling problems while it lacks studies on aggregate production planning problems that consider the sustainability pillars. In addition, there is a growing trend towards obtaining integrated solutions of different planning problems, e.g., combining production planning problems with maintenance planning or energy planning. Additionally, around 45% of the identified studies considered the integration of the economic and the environmental pillars in different production planning problems. In addition, energy consumption and greenhouse gas emissions are the most frequent sustainability indicators considered in the literature, while less attention has been given to social indicators. Another issue is the low number of studies that have considered all three sustainability pillars simultaneously. The finidings highlight the need for more future research towards holistic sustainable production planning approaches.


2010 ◽  
Vol 44-47 ◽  
pp. 552-556
Author(s):  
Zhi Cong Zhang ◽  
Kai Shun Hu ◽  
Hui Yu Huang ◽  
Shuai Li

Traditional methods conduct production planning and scheduling separately and solve transfer lot sizing problem between these two steps. Unfortunately, this may result in infeasibility in planning and scheduling. We take into account transfer lot size in production planning to obtain the consistency and to eliminate the gap between planning and real production. We present the detailed Transfer Lot-Based Model with mixed integer programming. Experiments show that performance measures of a production plan change remarkably with increasing of transfer lot size.


2018 ◽  
Vol 3 (1) ◽  
pp. 55-63
Author(s):  
Siti Hafawati Jamaluddin ◽  
Nurul Azleeka Zulkipli ◽  
Norwaziah Mahmud ◽  
Nur Syuhada Muhamat Pazil

Nowadays, the industrial company plays a very important role to our country. However, the manufacturer industry has big issues in the production planning which called planning horizon where, the lot-sizing problem is one of the most important issues in the production planning area. In lot-sizing problem, the manufacturers are facing the problems in determining the setup cost when there is no consistency and efficiency in organizing the production plan. From the problem emerge, the minimum of production cost is determined by using firefly algorithm. From the minimum production cost obtained, the optimal setup cost on single-level lot-sizing problem is defined. In this study, the result is obtained by using MATLAB R2017a software to minimize the production cost on single-level lot-sizing problem where the minimum production cost is are for one month is $154 while, the minimum production cost for 12 months is $1760.89. From those minimum total cost obtained by using firefly algorithm, the optimal setup cost for one month is $86.83 while optimal setup cost for 12 months are $86.51, $86.81, $88.30, $95.39, $112.01, $102.92, $93.30, $85.90, $106.50, $85.77, $99.46 and $115.30 respectively. As a conclusion, firefly algorithm is applicable to use in minimizing production cost on single-level lot-sizing problem since the result obtained gives the better solution compared to the exact solution


2017 ◽  
Vol 56 (23) ◽  
pp. 7064-7084 ◽  
Author(s):  
Hakan F. Karagul ◽  
Donald P. Warsing ◽  
Thom J. Hodgson ◽  
Maaz S. Kapadia ◽  
Reha Uzsoy

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