J051054 Effects of Tip Leakage Vortex Breakdown on Unsteady Flow Fields in an Axial Flow Compressor Rotor at Near-Stall Condition

2011 ◽  
Vol 2011 (0) ◽  
pp. _J051054-1-_J051054-5
Author(s):  
Hiroaki KIKUTA ◽  
Kazutoyo YAMADA ◽  
Satoshi Gunjishima ◽  
Goki OKADA ◽  
Yasunori HARA ◽  
...  
Keyword(s):  
Unsteady Flow ◽  
Vortex Breakdown ◽  
Axial Flow ◽  
Flow Fields ◽  
Tip Leakage Vortex ◽  
Tip Leakage ◽  
Axial Flow Compressor ◽  
Compressor Rotor ◽  
Flow Compressor

Behavior of Tip Leakage Flow in an Axial Flow Compressor Rotor

2006 ◽  
Author(s):  
Yanhui Wu ◽  
Wuli Chu ◽  
Xingen Lu ◽  
Junqiang Zhu
Keyword(s):  
Boundary Layer ◽  
Vortex Breakdown ◽  
Axial Flow ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Pressure Side ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Compressor Rotor ◽  
Flow Compressor

The current paper reports on investigations with an aim to advance the understanding of the flow field near the casing of a small-scale high-speed axial flow compressor rotor. Steady three dimensional viscous flow calculations are applied to obtain flow fields at various operating conditions. To demonstrate the validity of the computation, the numerical results are first compared with available measured data. Then, the numerically obtained flow fields are analyzed to identify the behavior of tip leakage flow, and the mechanism of blockage generation arising from flow interactions between the tip clearance flow, the blade/casing wall boundary layers, and non-uniform main flow. The current investigation indicates that the “breakdown” of the tip leakage vortex occurs inside the rotor passage at the near stall condition. The vortex “breakdown” results in the low-energy fluid accumulating on the casing wall spreads out remarkably, which causes a sudden growth of the casing wall boundary layer having a large blockage effect. A low-velocity region develops along the tip clearance vortex at the near stall condition due to the vortex “breakdown”. As the mass flow rate is further decreased, this area builds up rapidly and moves upstream. This area prevents incoming flow from passing through the pressure side of the passage and forces the tip leakage flow to spill into the adjacent blade passage from the pressure side at the leading edge. It is found that the tip leakage flow exerts little influence on the development of the blade suction surface boundary layer even at the near stall condition.

The Effects on Stability, Performance, and Tip Leakage Flow of Recirculating Casing Treatment in a Subsonic Axial Flow Compressor

2016 ◽  
Author(s):  
Wei Wang ◽  
Wuli Chu ◽  
Haoguang Zhang ◽  
Yanhui Wu
Keyword(s):  
Axial Flow ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Tip Leakage Vortex ◽  
Stall Inception ◽  
Casing Treatment ◽  
Tip Leakage ◽  
Axial Flow Compressor ◽  
Overall Performance ◽  
Flow Compressor

Recirculating casing treatment (RCT) was studied in a subsonic axial flow compressor experimentally and numerically. The RCT was parameterized with the injector throat height and circumferential coverage percentage (ccp) to investigate its influence on compressor stability and on the overall performance in the experimentation. The injector throat height varied from 2 to 6 times the height of the rotor tip clearance, and the ccp ranged from 8.3% to 25% of the casing perimeter. Various RCT configurations were achieved with a modular design procedure. The rotor casing was instrumented with fast-response pressure transducers to detect the stall inception, rotational speed of stall cells, and pressure flow fields. Whole-passage unsteady simulations were also implemented for the RCT and solid casing to understand the flow details. Results indicate that both the compressor stability and overall performance can be improved through RCT with appropriate geometrical parameters. The effect of injector throat height on the stability depends on the choice of ccp, i.e., interaction effect exists. In general, the RCT with a moderate injector throat height and a large circumferential coverage is the optimal choice. Phase-locked pattern of the casing wall pressure reveals a weakened tip leakage vortex under the effect of RCT compared with the solid casing. The numerical results show that the RCT has a substantial effect on tip blockage even when the blade passages break away from the domain of RCT. The reduction of tip blockage induced by the tip leakage vortex is the main reason for the extension of stable operation range. The unsteadiness of double-leakage flow is detected both in the experiment and in numerical simulations. The pressure fluctuations caused by double-leakage flow are depressed with RCT. This observation indicates reduced losses related with the double-leakage flow. Although the stall inception is not changed by implementing RCT, the stall pattern is altered. The stall with two cells is detected in RCT compared with the solid casing with only one stall cell.

Effects of tip clearance size on the unsteady flow behaviors and performance in a counter-rotating axial flow compressor

2017 ◽  
Vol 233 (3) ◽  
pp. 1059-1070 ◽  
Author(s):  
Xiaochen Mao ◽  
Bo Liu ◽  
Hang Zhao
Keyword(s):  
Unsteady Flow ◽  
Incidence Angle ◽  
Axial Flow ◽  
Leading Edge ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Axial Flow Compressor ◽  
Flow Compressor

This paper presents the studies performed to better understand the effects of increased tip clearance size on the unsteady flow behaviors and overall performance under the rotor–rotor interaction environment in a counter-rotating axial flow compressor. The investigation method is based on the three-dimensional unsteady Reynolds-averaged Navier–Stokes simulations. The results show that the intensified tip leakage flow in front rotor (R1) caused by the increased tip clearance size will lead to the growth of incoming incidence angle near the tip of the rear rotor (R2). The increasing of double leakage flow range plays a significant role in the sensitivity of the efficiency to tip clearance size and its extent is enlarged gradually with the increase of tip clearance size. As the tip clearance size is increased to 1.5τ (τ represents the designed tip clearance size) from 0.5τ, the results of the fast Fourier transform for the static pressure near blade tip show that two other new fluctuating frequency components appear due to the happening of tip leakage flow self-unsteadiness in R1 and R2, respectively. Additionally, the fluctuating strength near the tip in R2 is significantly increased. However, both the overall fluctuation in R1 caused by the potential effect from downstream and the oscillation in the hub corner on the pressure side of R2 are decreased obviously. The relative inflow angle tends to increase when the incoming wakes and tip leakage flow from R1 encounter the blade leading edge of R2, which leads to the result that the trajectory of tip leakage flow is shifted more upstream.

Effects of Stream Surface Inclination on Tip Leakage Flow Fields in Compressor Rotors

1998 ◽  
Vol 120 (4) ◽  
pp. 683-692 ◽  
Author(s):  
M. Furukawa ◽  
K. Saiki ◽  
K. Nagayoshi ◽  
M. Kuroumaru ◽  
M. Inoue
Keyword(s):  
Boundary Layer ◽  
Vortex Breakdown ◽  
Axial Flow ◽  
Flow Fields ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Tip Leakage Vortex ◽  
Tip Leakage ◽  
Wall Boundary Layer ◽  
Wall Boundary

Experimental and computational results of tip leakage flow fields in a diagonal flow rotor at the design flow rate are compared with those in an axial flow rotor. In the diagonal flow rotor, the casing and hub walls are inclined at 25 deg and 45 deg, respectively, to the axis of rotation, and the blade has airfoil sections with almost the same tip solidity as that of the axial flow rotor. It is found out that “breakdown” of the tip leakage vortex occurs at the aft part of the passage in the diagonal flow rotor. The “vortex breakdown” causes significant changes in the nature of the tip leakage vortex: disappearance of the vortex core, large expansion of the vortex, and appearance of low relative velocity region in the vortex. These changes result in a behavior of the tip leakage flow that is substantially different from that in the axial flow rotor: no rolling-up of the leakage vortex downstream of the rotor, disappearance of the casing pressure trough at the aft part of the rotor passage, large spread of the low-energy fluid due to the leakage flow, much larger growth of the casing wall boundary layer, and considerable increase in the absolute tangential velocity in the casing wall boundary layer. The vortex breakdown influences the overall performance, also: large reduction of efficiency with the tip clearance, and low level of noise.

Flow Fields in an Axial Flow Compressor During Four-Quadrant Operation

2013 ◽  
Author(s):  
Andrew Gill ◽  
Theodor W. von Backström ◽  
Thomas M. Harms ◽  
Dwain Dunn
Keyword(s):  
Flow Direction ◽  
Tangential Velocity ◽  
Axial Compressor ◽  
Axial Flow ◽  
Pressure Rise ◽  
Flow Fields ◽  
Time Dependent ◽  
Axial Flow Compressor ◽  
Compressor Rotor ◽  
Flow Compressor

It has been shown in previous investigations that when all combinations of both positive and negative direction of rotation and flow direction are allowed in operating a multistage axial flow compressor, the operating point may be in any of the four quadrants of the pressure rise versus flow characteristic. The present paper is the first discussion of the flow field of all possible modes of operation of an axial flow compressor. During the present study interstage time dependent hot film velocity measurements and five hole pneumatic probe measurements were combined with steady and time dependent CFD solutions to investigate the flow fields in the three-stage axial compressor. Results are presented in terms of mean-line velocity triangles, mean stream surface plots, mid-span radial velocity contours right through the compressor, rotor-downstream radial distributions of axial and tangential velocity, stator-downstream axial velocity contours and mid-span entropy contours through the compressor. Main flow features are pointed out and discussed. The study was instigated in an effort to understand possible accident scenarios in a three-shaft closed cycle nuclear powered helium gas turbine.

The Effects of Stepped Tip Gap on Performance and Flowfield of a Subsonic Axial-Flow Compressor Rotor

2005 ◽  
Author(s):  
Xingen Lu ◽  
Junqiang Zhu ◽  
Wuli Chu ◽  
Rugen Wang
Keyword(s):  
Axial Flow ◽  
Operating Conditions ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Axial Flow Compressor ◽  
Compressor Rotor ◽  
Small Clearance ◽  
Clearance Level ◽  
Flow Compressor

This paper investigates the flow field at the tip region of compressor rotor. In particular, the effect of stepped tip gaps on the performance and flowfield of an axial-flow compressor rotor was reviewed using both experimental and computational methods. An axial compressor rotor with no inlet guide vanes was tested under subsonic condition. A parametric study of clearance levels and step profiles was performed using eight different casing geometries. This study was aimed at comparing compressor performance in specified configurations. The experimental results showed that the inclusion of stepped tip gaps with the small clearance level gave increased pressure ratio, efficiency, and stall margin throughout the mass flow range at both speeds. However, when using medium and large clearance level, the benefits of stepped tip gaps were not noticed for all rotor operating conditions if compared with the baseline case. Steady-state Navier-Stokes analyses were performed for cases involving small clearance level and stepped tip gap geometries. They highlighted the mechanisms associated with performance improvement. The numerical procedure correctly predicted the overall effects of stepped tip gaps. Detailed numerical simulation results showed that the interaction between the stepped groove flow and blade passage flow could entrain the blockage produced by upstream tip leakage flow into the tip gap of adjacent blades of the compressor rotor. It is through this process that stepped tip gaps can help dissipating blockage that was caused by upstream tip leakage flow. Thus the path and extent of the blockage in the tip region is altered to increase the passage throughflow area and so, the rotor performance can be improved.

Analysis of Three-Dimensional Viscous Flow in a Supersonic Axial Flow Compressor Rotor With Emphasis on Tip Leakage Flow

1992 ◽  
Author(s):  
G. Perrin ◽  
F. Leboeuf ◽  
W. N. Dawes
Keyword(s):  
Stokes Equations ◽  
Three Dimensional ◽  
Axial Flow ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Axial Velocity Component ◽  
Tip Leakage ◽  
Axial Flow Compressor ◽  
Compressor Rotor ◽  
Flow Compressor

A three-dimensional computation has been performed for a supersonic axial flow compressor rotor by solving the Navier-Stokes equations. The results of the computation are used to analyse the tip leakage flow in more detail. As well as the global behaviour of the tip leakage vortex, the analysis focuses on the origins of this vortex. It is shown that the main source of its vorticity is the shear layer at the tip of the blade associated with the shedding of the blade loading. A separation occurs, with respect to the axial velocity component, as the jet leakage flow, crossing the clearance gap, encounters the upstream incoming flow. Although the entropy increase of this separation is low, it has a strong effect on the mixing around the leakage vortex. Overall, for this compressor and the choosen operating point, the tip leakage effects are localised near the tip wall and suction side of the blade.

Linear to Nonlinear Transition During the Spike Stall Process in a Low Speed Axial Flow Compressor Rotor

2016 ◽  
Author(s):  
Yuping Qian ◽  
Yuzhi Jin ◽  
Weilin Zhuge ◽  
Yangjun Zhang ◽  
Yajun Lu
Keyword(s):  
Axial Flow ◽  
Second Order ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Stall Inception ◽  
Compression System ◽  
Tip Leakage ◽  
Axial Flow Compressor ◽  
Compressor Rotor ◽  
Flow Compressor

A linear to nonlinear transition during the spike stall process of an axial flow compressor rotor is presented. Recently, some researchers thought that spike stall inception is directly induced by the tip leakage flow. However, the authors utilized unsteady full annular simulations and found that a second-order disturbance appeared two revolutions before the breakdown of the tip leakage flow in an axial rotor, associate with spike stall inception while the tip leakage flow is still stable. This second-order disturbance grew rapidly in the next two revolutions and the process was unlike the low order disturbance development in modal stall inception. The response of the compression system was still linear in this process. The rapidly developing second-order disturbance made the tip leakage flow unstable, leading to the start of spike stall inception. The response of the compression system became nonlinear in this process.

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