Effect of Graphene Oxides on cutting performance as additive for water-soluble cutting fluid

2019 ◽  
Vol 2019 (0) ◽  
pp. S13209
Author(s):  
Takuro HONDA ◽  
Xiangqiong Zeng ◽  
Yoshitaka NAKANISHI
Keyword(s):  
Water Soluble ◽  
Cutting Performance ◽  
Cutting Fluid ◽  
Graphene Oxides

Near-Dry Machining of Titanium Alloy with MQL and Hybrid Mist Supply

2015 ◽  
Vol 656-657 ◽  
pp. 341-346 ◽  
Author(s):  
Toshiaki Wakabayashi ◽  
Junji Kuhara ◽  
Toshifumi Atsuta ◽  
Akira Tsukuda ◽  
Norio Sembongi ◽  
...  
Keyword(s):  
Titanium Alloy ◽  
Tool Life ◽  
Water Soluble ◽  
Cutting Performance ◽  
Cutting Fluid ◽  
Dry Machining ◽  
View Point ◽  
Low Viscosity ◽  
Polyol Esters ◽  
Atomized Water

Near-dry machining attracts increasing attentions for environmental and economical benefits, and MQL machining has been recognized as the most representative near-dry method. It is highly successful in machining of most ordinary steels, and synthetic biodegradable polyol esters play a significant role as an effective cutting fluid with a very small amount. Recent concern for environmentally friendly manufacturing further encourages the attempts at applying near-dry operations to machining of difficult-to-cut materials. Since titanium alloys are typical difficult-to-cut materials, this paper investigates the cutting performance of various near-dry methods in turning of a titanium alloy from the view point of elongating the tool life. Those near-dry methods include regular MQL and hybrid mist supply operations, where the hybrid mist is a mixture of MQL mist and coolant mist which is atomized water-soluble cutting fluid. The regular MQL operation provided considerably long tool life compared with that of dry machining and the hybrid mist operation showed the possibility of making the tool life longer. The cutting performance was largely influenced by the type of MQL lubricants. In particular, a synthetic polyol ester lubricant having low viscosity indicated the successful cutting performance when it was combined with the coolant mist supply in the hybrid mist application.

Experimental Investigation on Turning of Monel K500 Alloy Using Nano Graphene Cutting Fluid Under Minimum Quantity Lubrication

2019 ◽  
Author(s):  
Arul Kulandaivel ◽  
Senthil Kumar Santhanam
Keyword(s):  
Cutting Speed ◽  
Minimum Quantity Lubrication ◽  
High Strength ◽  
High Heat ◽  
Water Soluble ◽  
Cutting Fluid ◽  
Depth Of Cut ◽  
Machining Processes ◽  
Turning Operation ◽  
Minimum Quantity

Abstract Turning operation is one of the most commonly used machining processes. However, turning of high strength materials involves high heat generation which, in turn, results in undesirable characteristics such as increased tool wear, irregular chip formation, minor variations in physical properties etc. In order to overcome these, synthetic coolants are used and supplied in excess quantities (flood type). The handling and disposal of excess coolants are tedious and relatively expensive. In this proposed work, Water Soluble Cutting Oil suspended with nanoparticles (Graphene) is used in comparatively less quantities using Minimum quantity lubrication (MQL) method to improve the quality of machining. The testing was done on Turning operation of Monel K500 considering the various parameters such as the cutting speed, feed and depth of cut for obtaining a surface roughness of 0.462μm and cutting tool temperature of 55°C for MQL-GO (Graphene oxide) process.

scholarly journals Nano-Cutting Fluid for Enhancement of Metal Cutting Performance

2012 ◽  
Vol 27 (9) ◽  
pp. 963-967 ◽  
Author(s):  
S. Khandekar ◽  
M. Ravi Sankar ◽  
V. Agnihotri ◽  
J. Ramkumar
Keyword(s):  
Metal Cutting ◽  
Cutting Performance ◽  
Cutting Fluid

scholarly journals Preparation of water-soluble nanographite and its application in water-based cutting fluid

2013 ◽  
Vol 8 (1) ◽  
pp. 52 ◽  
Author(s):  
Qiang Chen ◽  
Xue Wang ◽  
Zongting Wang ◽  
Yu Liu ◽  
Tingzheng You
Keyword(s):  
Water Soluble ◽  
Cutting Fluid ◽  
Water Based

Property and Recyclability Change of Corrosion-Inhibition-Improved Amine-Free Water-Soluble Cutting Fluid with Repeated Recycling

2017 ◽  
Vol 749 ◽  
pp. 65-69
Author(s):  
Kenji Yamaguchi ◽  
Kazuo Ogawa ◽  
Tsuyoshi Fujita ◽  
Yasuo Kondo ◽  
Satoshi Sakamoto ◽  
...  
Keyword(s):  
Corrosion Inhibition ◽  
Metal Cutting ◽  
Free Water ◽  
Water Soluble ◽  
Cutting Fluid ◽  
Water Recovery ◽  
Recycled Water ◽  
Recycling System ◽  
Inhibition Performance ◽  
Cooling And Lubrication

Cutting fluid is commonly used during metal cutting process for cooling and lubrication. Fluid types are generally classified into mineral or fatty oils and water miscible oils. In Japan, the former is called water-insoluble coolants, and the latter is called water-soluble coolants. Water-insoluble coolants are specified as dangerous material by the Japanese law due to its flammability. Therefore, the water-insoluble coolants are not appropriate for unmanned operation of machine tools. Therefore, the usage rate of water-soluble coolants is increasing. Water soluble coolants are diluted with a water by several ten times. The waste management of the water-soluble coolant become important for environment-conscious green manufacturing. We have been developing a recycling system for water-soluble coolants. In the recycle system, water is extracted from the waste coolant and the water is then reutilized as a diluent of a new coolant. We have developed various types of chemical or bio-chemical water recovery methods for recycling systems. We found a commercially available amine-free water-soluble coolant is suitable for the recycling system. The processing time, processing cost, and the biochemical and chemical oxygen demand of the extracted water are improved by the amine-free water soluble coolant compared with a conventional amine-containing coolant. However, its corrosion inhibition performance was poor in general machining applications. Our cooperative company developed a prototype of a corrosion-inhibition-improved amine-free water-soluble cutting coolant. The prototype coolant showed a good stability and cooling and lubricating performances, and its recyclability was as good as that of conventional amine-free coolants. In this study, we focused on repeated recycling of the prototype coolant. We repeatedly applied the water recycling process to the recycled coolant. The recyclability of the prototype coolant was not affected by repeated recycling; however, process residues increased with the number of recycles, and a deterioration was noticed in the corrosion-inhibition performance of the coolant diluted with recycled water.

Water‐soluble graphene oxides grafted by polyanilines

2020 ◽  
Author(s):  
Isao Yamaguchi ◽  
Tomohiro Hirota ◽  
Aohan Wang
Keyword(s):  
Water Soluble ◽  
Graphene Oxides
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