Exploration of Rough Rice Head Yield Subjected to Drying and Retention Durations in a Fluidized Bed System

2018 ◽  
Vol 34 (5) ◽  
pp. 877-885 ◽  
Author(s):  
Kaushik Luthra ◽  
Sammy Sadaka ◽  
Griffiths G Atungulu
Keyword(s):  
Thermal Stress ◽  
Energy Consumption ◽  
Moisture Content ◽  
Fluidized Bed ◽  
Rice Yield ◽  
Retention Period ◽  
Fluidized Bed Dryer ◽  
Head Rice ◽  
Rough Rice ◽  
Head Rice Yield

Abstract.Several researchers have reported that drying freshly harvested rough rice to safe storage moisture content of 14.9% d.b. in fluidized bed dryers resulted in a decrease in head rice yield, as compared with traditional drying methods. This phenomenon was attributed to the high thermal stress that affects rice kernels. The present study hypothesized that drying rough rice in fluidized bed dryers subjected to retention duration would maintain the rice quality as it may reduce the thermal stress. Therefore, the goal of this research was to investigate the effects of heating and retention durations on the dried rice head yield and energy consumption in a fluidized bed dryer. A bench-scale fluidized bed dryer was developed and tested. The effects of drying duration of 10, 20, and 30 min and the retention duration of 0, 15, 30, 45, and 60 min on rough rice moisture content, drying rate, head rice yield, and energy consumption were investigated. During the retention period, paddy released a considerable amount of moisture. This moisture reduction, achieved during retention period, was obtained without any additional heating cost and was a supplement to the overall drying process. The retention period helped with thermal stress management within rice kernels and resulted in maintaining the head rice yield as compared to the rice dried without retention duration. Considering all the studied heating and retention durations, the head rice yield values of rice samples varied from 46.0% to 51.0%. The lowest energy consumption of 3.31MJ/kg waterremoved was achieved at the heating duration of 10 min and the zero retention duration. This value represents 1.44 folds of the theoretical energy required to remove 1 kg of moisture from organic matter. Keywords: Drying, Energy consumption, Head rice yield, Moisture content, Retention duration, Rough rice.

scholarly journals Method of producing parboiled rice without steam by fluidized bed dryer

2020 ◽  
Vol 187 ◽  
pp. 01002
Author(s):  
Asadayuth Mitsiri ◽  
Somkiat Prachayawarakorn ◽  
Sakamon Devahastin ◽  
Wathanyoo Rordprapat ◽  
Somchart Soponronnarit
Keyword(s):  
Moisture Content ◽  
Fluidized Bed ◽  
Rice Yield ◽  
Experimental Result ◽  
Rice Starch ◽  
Parboiled Rice ◽  
Starch Gelatinization ◽  
Fluidized Bed Dryer ◽  
Head Rice ◽  
Head Rice Yield

A more simple methodology of producing parboiled rice is subject to be investigated in this work with proposed the method, the gelatinization of rice starch, commonly taking place at the steaming step in the traditional process, and drying are combined and replaced by a hot air fluidized bed dryer. A pilot-scale continuous fluidized bed, with a maximum capacity of 140-150 kg/h, has been designed, constructed and tested. Suphanburi 90 paddy variety with high amylose content was dipped into hot water at temperatures of 70, 80, 83°C for 4.0, 3.3, 3.2 h, respectively, to get the moisture content around 47-55% db and dried at 150-170°C using air speed of 3.5 m/s. The paddy bed depth within the dryer was 3 and 5 cm. In the dryer operation, the exhaust air was fully recycled and reheated again by 30 kW electrical heaters to the desired temperature. The experimental result has shown that parboiled rice with a different degree of starch gelatinization could be produced by this technique. The degree ranged between 80-100% as examined by differential scanning calorimeter. The exit moisture content was given in a range of 14-21% db, relying on the drying temperature and soaking time. The aforementioned exit moisture contents were not a detrimental effect on head rice yield although the tempering was not included. The head rice yield was given in the range of 59-66%, depending on the degree of starch gelatinization. The starch granules lost their original shape as revealed by scanning electron microscope.

Effect of Storage Moisture Content on Milling Characteristics of Rough Rice

2019 ◽  
Vol 62 (4) ◽  
pp. 1011-1019
Author(s):  
Bhagwati Prakash ◽  
Terry J. Siebenmorgen ◽  
Kristen E. Gibson ◽  
Shweta Kumari
Keyword(s):  
Moisture Content ◽  
Rice Yield ◽  
Surface Lipid ◽  
Milled Rice ◽  
Financial Return ◽  
Head Rice ◽  
Rough Rice ◽  
Head Rice Yield ◽  
Milling Characteristics ◽  
The Mean

Abstract. Rough rice in the Mid-South U.S. is typically stored and milled at a moisture content (MC) between 12% and 13% on a wet basis. Drying harvested rice to lesser MCs requires increasingly greater energy and reduces the overall mass of rice, both of which translate into lesser financial return for the crop. Considering these disadvantages of drying and storing rice at lesser MCs, farmers and grain handlers have been interested in exploring storing rice at slightly greater MCs. The current study was undertaken to evaluate the effect of storing rice at five MCs (11%, 12%, 13%, 14%, and 15%) on milling characteristics, particularly surface lipid content (SLC), milled rice yield (MRY), and head rice yield (HRY); additionally, the effects of storing rice at two storage temperatures (25°C and 35°C) and several storage durations (up to one year) on milling characteristics were investigated. Five long-grain rice lots were harvested in 2016 and 2017 from several locations in Arkansas; rice from each lot was gently dried to the target MCs and then stored in sealed glass jars at selected temperatures. With an increase in storage MC, shorter milling durations were needed to achieve a given SLC, which could potentially reduce the cost of the milling operation. However, rice samples stored at greater MCs were observed to have lesser HRYs, which could reduce the economic value of rice. The mean HRYs of the 15% MC samples were 4.8 to 9.1 percentage points less than the mean HRYs of the 12% MC samples. This study quantifies the milling characteristics of rice when stored for various durations at different MCs and temperatures. Overall, these data will allow the rice industry to make informed decisions related to storage conditions of rice, specifically storage MC. Keywords: Head rice yield, Milling, Moisture content, Rice, Storage.

Head rice yield response to low and high drying and tempering conditions

2013 ◽  
Vol 27 (2) ◽  
pp. 219-223 ◽  
Author(s):  
M. Sadeghi ◽  
E. Nasrnia ◽  
A.A. Masoumi ◽  
A. Hemmat
Keyword(s):  
Moisture Content ◽  
Rice Yield ◽  
Yield Response ◽  
Rice Varieties ◽  
Head Rice ◽  
Rough Rice ◽  
Head Rice Yield ◽  
Yield Values ◽  
High Head ◽  
Drying Conditions

Abstract The influence of drying and tempering conditions on head rice yield of long- and medium-grain rough rice varieties was investigated. The head rice yield values for the medium-grain variety at high drying conditions and 1.5 and 3% points moisture content removal were even significantly higher than the corresponding values for the long-grain variety at low drying conditions. 1.5% points moisture content removal yielded the least damage to the rough rice. Under low drying conditions, tempering had no meaningful effect on head rice yield for all drying durations. For both varieties, using high drying conditions with 6% points moisture content removal at first drying stage associated with 120 min tempering duration could be suggested as a rapid and energysaving operation to achieve high head rice yield values.

Design of Hybrid Drying- Dedusting Unit Processor for Rough Rice Processing

2008 ◽  
Vol 4 (6) ◽  
Author(s):  
Law Chung Lim ◽  
Wan Ramli Wan Daud
Keyword(s):  
Moisture Content ◽  
Fluidized Bed ◽  
Separation Efficiency ◽  
Cross Flow ◽  
Drying Kinetics ◽  
Rice Husks ◽  
Two Stage ◽  
Fluidized Bed Dryer ◽  
Rough Rice ◽  
Superficial Gas Velocity

Advanced drying technology enables drying of rough rice and dedusting of rice husks to be carried out simultaneously in the same unit processor. This paper reports the efficiency of dedusting of rice husks in a two-stage inclined cross flow fluidized bed dryer and the drying kinetics of rough rice in a batch fluidized bed dryer as well as the conceptual design of a hybrid drying – dedusting unit processor. Experimental works had been carried out using rough rice (a Group D particle according to Geldart classification of powders) in a 2.5 m height two-stage inclined fluidized bed column of cross sectional area of 0.61m x 0.15m and a 3 m high batch fluidized bed dryer. The objectives of the study was to investigate the separation efficiency of dedusting of rice husks in the two-stage cross flow fluidized bed dryer and to study the drying kinetics of rough rice drying in the batch fluidized bed dryer. The experimental results showed that the dedusting separation efficiency at low superficial gas velocity gave unsatisfactory separation of merely 40% of rice husks. At higher superficial gas velocity, separation efficiency of rice husks as high as 93% was achieved. In addition, higher distributor inclination angle gave slightly improved separation efficiency. The drying kinetics showed that the residence time that is required to reduce the moisture content of rough rice to 18% (intermediate storage moisture content for second stage drying) is 3 minutes whereas the residence time that is required to reduce the moisture content to 13% (desirable final moisture content) is approximately 10 minutes regardless of the effect of kernel cracking. It was also found that higher drying temperatures gave higher drying rate. A conceptual design has been developed based on the results obtained in the studies. In order to maximize the heat utilization and to carry out two processes viz. dedusting and drying in one unit processor, it is suggested that drying – dedusting can be carried out in a multistage mode where drying is taken place at each stage while dedusting is taking place at the upper stage. This concept can be applied to a packed bed or a fluidized bed unit processor.

X-Ray Detection of Fissures in Rough Rice Kernels

2017 ◽  
Vol 33 (5) ◽  
pp. 721-728 ◽  
Author(s):  
Zephania R. Odek ◽  
Bhagwati Prakash ◽  
Terry J. Siebenmorgen
Keyword(s):  
Rice Yield ◽  
X Rays ◽  
Milled Rice ◽  
Substantial Impact ◽  
X Ray ◽  
X Ray Imaging ◽  
Head Rice ◽  
Rough Rice ◽  
Head Rice Yield ◽  
Rice Drying

Abstract. X-ray imaging is a viable method of fissure detection in rough rice kernels owing to the ability of X-rays to penetrate hulls, thus allowing visualization of internal rice kernel structure. Traditional methods of fissure detection are only applicable for brown and milled rice, and therefore cannot be used to study fissures developed during rough rice drying. In this study, the fissure detection capability of an X-ray system was evaluated and the relationship between head rice yield (HRY), as measured through laboratory milling, and the percentage of fissured rough rice kernels was determined. Long-grain rice lots of various cultivars were dried using heated air at 60°C, 10% relative humidity (RH) for five drying durations to produce different degrees of fissuring, and then milled to determine HRY. A strong linear correlation (R2 = 0.95) between HRY and the percentage of fissured rough rice kernels after drying was determined. This correlation confirms the substantial impact that kernel fissures have on milling yields. Overall, these findings show the effectiveness of X-ray imaging in rough rice fissure detection, which could allow for drying research that may provide a better understanding of kernel fissuring kinetics. Keywords: Fissures, Grainscope, Head rice yield, Rice drying, X-ray imaging.

scholarly journals Effect of Varying Parboiling Conditions on Head Rice Yield for Common Paddy Varieties in Iran

2018 ◽  
Vol 21 (1) ◽  
pp. 1-7
Author(s):  
Fatemeh Rahimi-Ajdadi ◽  
Ezzatollah Askari Asli-Ardeh ◽  
Adel Ahmadi-Ara
Keyword(s):  
Moisture Content ◽  
Rice Yield ◽  
Drying Temperature ◽  
Milling Quality ◽  
Parboiled Rice ◽  
Head Rice ◽  
Rubber Roller ◽  
Head Rice Yield ◽  
Higher Temperature ◽  
Main Effects

AbstractVarious conditions of a parboiling process affect the qualitative parameters of paddy milling. In this study, the effects of drying temperature (45 and 60 °C), moisture content (8, 10 and 12% w.b.), steaming time (10, 20 and 30 min) and paddy varieties (Hashemi and Alikazemi) were investigated on head rice yield (HRY). The samples were husked using a rubber roller husker and whitened by a laboratory abrasive whitener. Results showed that the main effects of all parameters were significant onHRY(P<0.01). The utilization of higher temperature (60 °C), in comparison with non-parboiled rice, without reducing the milling quality was found as one of the advantages of parboiling. Among all experiments, the highestHRY(68.647%) was achieved in the combination of Alikazemi/45 °C/10 min/8%. In the majority of cases, the combinations including Alikazemi variety had higherHRYthan Hashemi. For Hashemi variety, the highestHRY(67.297%) was achieved in combination 45 °C/10 min/8%. In terms ofHRY, parboiling causes an increase of 25.8% and 43.3% respectively for Hashemi and Alikazemi. Therefore, it is highly recommended in processing of Alikazemi variety.

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