The Effect of Addition of Waste Materials on Nitrile Butadiene Rubber to the Mechanical Properties of Roller Rubber

This research aims to determine the effect of adding filler material in the form of waste material on Nitrile Butadiene Rubber (NBR) in making roller rubber to improve quality in terms of hardness and tensile strength. Each rubber roller compound is made from a mixture of NBR with rice husk, recycled rubber and wood charcoal. The process of making NBR and NBR with the addition of alloys is done with two roll open mixers at a certain temperature and time accompanied by the addition of certain additives. Furthermore, the compound is pressed using Hydrosan and then cut according to the standard test to be performed. The process ends by placing the material in an environment with a certain humidity level for 24 hours. Tests carried out include the test of hardness by using Shore A Durometer and Universal testing machines to test the strength of tensile strength. The test results show that the addition of recycled rubber can increase hardness by 30% when compared to NBR without the addition of filler. While the value of tensile strength for NBR and recycled rubber alloys is much higher.

Structure and Tribological Properties of Chromium Coatings Formed by Electrodeformation Cladding with Flexible Tools

The paper contains results of investigations on structure and tribotechnical properties of chromium coatings formed by a method of electrodeformation cladding with flexible tools (EDCFT). The purpose of these investigations is to assess prospects for application of the coatings as an alternative to galvanic chrome plating which is widely used in manufacturing hydraulic cylinder rods of metal-cutting machines. Rotary metal brushes with a wire pile made of 65Г-steel and 03Х17Н14М2-stainless steel have been used as a flexible tool. A compacted bar obtained by sintering a mixture of pure chromium powders and a nano-sized diamond-graphite blend UDDG has been employed as a donor material for EDCFT. According to results of the research it has been established that alloying elements of wire pile such as chromium and nickel are added to a coating composition while forming coatings a stainless steel brush. So in the case of using brushes with wire pile of 03X17H14M2-stainless steel the amount of chromium and nickel in a clad coating layer is 5.3 and 9.6 times higher in percentage, respectively, in comparison with the coating formed by a 65Г-steel brush that can contribute to improvement of coating corrosion resistance. At the same time, surface relief of the coating has a developed rough structure consisting of chromium microparticles having various size that are tightly packed and elongated in the direction of brush rotation and there are no flaws in the form of discontinuities and delaminations. Tribological tests have been performed under conditions of “boundary lubrication” on a rotary friction machine that implements friction of a rubber indenter on a flat surface of a rotating disk. According to data of the tribotechnical tests it has been ascertained that under conditions of “boundary friction” for such paired samples as “coated disc – rubber roller” chromium coatings formed by the EDCFT method, have the lowest values of a sliding friction coefficient (fтр = 0.023) which are 7.5 times lower than chromium coatings obtained by electroplating. At the same time the wear of rubber rollers in pairs with electroplated chromium coatings has turned out to be less than in pairs with the coating formed by the EDCFT method.

Effect of Varying Parboiling Conditions on Head Rice Yield for Common Paddy Varieties in Iran

Various conditions of a parboiling process affect the qualitative parameters of paddy milling. In this study, the effects of drying temperature (45 and 60 °C), moisture content (8, 10 and 12% w.b.), steaming time (10, 20 and 30 min) and paddy varieties (Hashemi and Alikazemi) were investigated on head rice yield (HRY). The samples were husked using a rubber roller husker and whitened by a laboratory abrasive whitener. Results showed that the main effects of all parameters were significant onHRY(P<0.01). The utilization of higher temperature (60 °C), in comparison with non-parboiled rice, without reducing the milling quality was found as one of the advantages of parboiling. Among all experiments, the highestHRY(68.647%) was achieved in the combination of Alikazemi/45 °C/10 min/8%. In the majority of cases, the combinations including Alikazemi variety had higherHRYthan Hashemi. For Hashemi variety, the highestHRY(67.297%) was achieved in combination 45 °C/10 min/8%. In terms ofHRY, parboiling causes an increase of 25.8% and 43.3% respectively for Hashemi and Alikazemi. Therefore, it is highly recommended in processing of Alikazemi variety.

Review on Parameters Influencing the Rice Breakage and Rubber Roll Wear in Sheller

The present review deals with parameters influencing the rice breakage during rice milling operations and the effect of rubber roll Sheller in rice husk removal process. The main objective of rice milling system is to remove the husk and bran layer to produce the white rice. In this process, rubber roll sheller is used to remove husk from the grains by friction process. If the rubber material is too soft, there may not be sufficient shear force to husk the paddy. Wear will be minimum for rubber material with high hardness but indeed it pronounce the breakage of rice. Hence, for efficient husking the rubber roll material should possess the balance of physico-mechanical properties. Rice breakage depends on several other parameters like the type of harvest, drying temperature, drying methods, physical characteristics of paddy, husking characteristics, paddy moisture content, rubber roller speed, rubber roll pressure, paddy feed rate and fissures. Rubber roll wear depends on the type of rubber material attached to the roller, feed rate, roller speed, pressure etc.

Improved uniform degree of multi-layer interlaminar bonding strength for composite laminate

Due to their high strength-to-weight and stiffness-to-weight ratios, composite materials are widely used in the aerospace industry. As a key factor for the placement process, the compaction force directly affects the product performance by changing the interlaminar bonding strength. Besides the magnitude of the interlaminar bonding strength, the uniformity degree of the bonding strength for each contact interface also affects the overall structural rigidity of laminates. This study is aimed at analyzing and optimizing the compaction force when using a rubber roller to produce a composite product with uniform interlaminar bonding strength. The amount in which the compaction force from a rubber roller on the current layer influences the bonding strength of the layers underneath is investigated, and methods for optimizing the interlaminar bonding strength are developed and experimentally demonstrated.